July 29, 2020 | International, Aerospace

A Modern Solution To Improved Performance, Cost, Use For The Venerable Chinook

It's the dream of military acquisition in 2020: A new system that drops into place in a current piece of hardware, provides improved performance, easier maintenance, and builds on a legacy of more than 12 million battle-proven hours of operation.

It's the T55 714C, Honeywell Aerospace's new variant of the venerable T55 turboshaft engine used on American helicopters and fixed wing aircraft since 1955.

The engine's starring role, however, is aboard Boeing's CH-47A and MH-47 rotorcraft, known as the Chinook. The heavy-lift Chinook that has served the Army consistently, as well as international customers, for more than 60 years features two counter-rotating rotors that eliminate the need for an antitorque vertical rotor. The unique design requiring two T55 engines per aircraft allows all the T55's power to be used for lift and thrust and enable perhaps the toughest helicopter pilot maneuver known—the pinnacle landing.

In the years since the T55 and Chinook entered service in 1962, Honeywell has delivered more than 6,000 engines, with 2,500 engines in service today supporting 950 aircraft operating in 20 countries. Dave Marinick, Honeywell's President of Engines and Power Systems, says throughout all these years the company has invested in the engine, from its original 1,600 shp capability to today as the T55 produces 4,800 shp to power the Chinook to a maximum speed 196 mph.

But now, with Future Vertical Lift and its high-speed rotorcraft on the horizon, Honeywell looked again at what the Army needed to power the Chinook to fill the heavy lift role as the Future Armed Reconnaissance Aircraft and Future Long-Range Assault Aircraft go into service. "Looking back at the multi-decade history, characterized by a close relationship with the Army and an understanding of how the aircraft is used—how the army flies the Chinook, how they maintain the Chinook—we have been able to focus on what is important to our customer," Marinick adds.

The Charlie variant of the T55 fits the bill, according to Marinick. It maintains the current engine architecture, while offering 20% more power, nearly 10% improved performance at high and hot altitudes and using 9% less fuel. It includes a modern full authority digital engine control with health monitoring.

"We designed in a cost-effective way to increase power to 6,000 shp, and we have a roadmap to increase that up to 7,500 shp," Marinick says. "And while saving gas is one thing, we also are extending the range with the new engine, allowing the pilot to fly or loiter longer, an important option for the operators using this aircraft—whether for military missions, fire suppression or disaster relief."

In addition to its performance improvements, the T55 714C features a new compressor and improved reliability and lifecycle. The accessory section has also been redesigned based on feedback from Army customers. In the past, maintainers had to pull the engine entirely to access the accessory section on the number 2 engine. The redesign shifts the accessory section to the top of the engine, providing easier and saving hundreds of man hours to make a switch.

There are no changes to the engine mounts, making the T55 714C a drop-in replacement. It can be installed as a full-up new engine or as a kit that is introduced during overhaul. "In this concept, we are turning a maintenance event into much more—a Chinook leaving with new engines, without requiring a block upgrade. We're delivering major performance improvements, without tearing up the aircraft," Marinick says. The engine's tooling, logistics and training remain the same, further reducing the time required to introduce a much-improved engine.

The new engine comes with another major change. The U.S. Army has completed a product verification audit to provide approval for Honeywell to open a state-of-the-art T55 Repair and Overhaul Center of Excellence near the company's Phoenix, Arizona headquarters. Marinick says the new facility will increase throughput by two to three times the previous capacity for CH-47 Chinook helicopter fleets. The move also establishes a larger pool of highly trained technicians who will work alongside the engineering team to streamline feedback and help to inform future upgrades. The company has also launched an initiative to ensure on-time delivery of materials from suppliers to support the expanded capacity.

"Future Vertical Lift is upon us," Marinick says, "We think of the Charlie as an affordable, responsible upgrade and service designed to keep the Chinook at optimum performance and readiness in a realistic way, through 2060."

Honeywell's upgraded T55 Charlie engine is expected to be ready for flight test at the end of 2022.

For more Information about the T55, click here.

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December 11, 2020 | International, Naval

Marine Corps’ amphibious combat vehicle reaches full-rate production
By: Jen Judson &emsp; WASHINGTON — The Marine Corps has awarded BAE Systems with a $184 million contract to deliver Amphibious Combat Vehicles (ACV) at full-rate production, according to a Dec. 10 company announcement. The first lot of FRP ACVs amounts to 36 vehicles but is expected to grow to 72 vehicles in early 2021, with the option for 80 vehicles annually over five years. The Marine Corps declared the ACV had met Initial Operational Capability (IOC) requirements on Nov. 13. The FRP decision was delayed due to issues related to the coronavirus pandemic. “As the ACV enters into service it will be providing highly advanced solutions for conducting maritime-based warfare operations and will play a vital role in the Marine Corps' complex and challenging missions,” John Swift, director of amphibious programs at BAE Systems, said in the statement. “For BAE Systems, full-rate production validates years of dedication and teamwork in partnership with the Marines to introduce this capability to the warfighter and leave our adversaries on the battlefield at a marked disadvantage.” BAE, with teammate IVECO Defence Vehicles, of Italy, beat out SAIC for the contract to build ACV following a competitive evaluation period in June 2018. That contract allowed the company to enter low-rate initial production with 30 vehicles expected by the fall of 2019 and valued at $198 million. The ACV offers “force protection capability three times greater” than its predecessor the Assault Amphibious Vehicle, the BAE statement notes. “It provides substantially increased horsepower, with its six-cylinder, 690 horsepower engine, making it capable of land speeds exceeding 55 mph while running extremely quietly. It's also designed to provide Marines the flexibility to address additional mission roles and future technologies through its modular design,” the statement adds. The BAE ACV provides space for 13 embarked Marines and a crew of three, which keeps the rifle squad together. The vehicle has a V-shaped hull to protect against underbody blasts, and the seat structure is completely suspended. BAE is currently under a $67 million contract modification awarded in June 2019, according to the company, to develop new variants for the ACV including adding a command vehicle and a version with a 30mm medium caliber cannon. The company notes that the design and development for both have begun. The Marines plan to field 204 of the vehicles. The total value of the contract with all options exercised is expected to amount to about $1.2 billion. https://www.defensenews.com/land/2020/12/10/marine-corps-amphibious-combat-vehicle-reaches-full-rate-production/
July 30, 2019 | International, Aerospace

Raytheon upgrading Germany's Patriot integrated air and missile defense system
$105 million contract provides Germany the most advanced version available ANDOVER, Mass., July 29, 2019 /PRNewswire/ -- Raytheon Company (NYSE: RTN) is upgrading Germany's Patriot Integrated Air and Missile Defense System to the most current configuration available under a $105.5 million direct commercial sales contract from the NATO Support and Procurement Agency. The contract award was first announced on Raytheon's earnings call on July 25th. "This upgrade ensures that Germany's air and missile defense remains current until at least 2035," said Tom Laliberty, Raytheon vice president of Integrated Air and Missile Defense. The contract comes shortly after the Defense and Budget Committees of the German Federal Parliament approved the upgrade, ensuring Germany remains aligned with five other EU and NATO allies that rely on Patriot for their air and missile defense. All countries – including the U.S. – benefit from being part of the 16 nation consortium through: Cost sharing for upgrades Enhancements to stay ahead of the growing threat Interoperability with other partner nations Patriot has been successfully used more than 250 times in combat to defend allied forces and civilian populations against hostile aircraft, drones and tactical ballistic missiles. About Raytheon Raytheon Company, with 2018 sales of $27 billion and 67,000 employees, is a technology and innovation leader specializing in defense, civil government and cybersecurity solutions. With a history of innovation spanning 97 years, Raytheon provides state-of-the-art electronics, mission systems integration, C5I® products and services, sensing, effects and mission support for customers in more than 80 countries. Raytheon is headquartered in Waltham, Massachusetts. Follow us on Twitter. Note to Editors The 16 Patriot Nations are: United States of America The Netherlands Germany Japan Israel Kingdom of Saudi Arabia Kuwait Taiwan Greece Spain Republic of Korea United Arab Emirates Qatar Romania Poland Sweden Media Contact Mike Nachshen +1.520.269.5697 idspr@raytheon.com SOURCE Raytheon Company http://raytheon.mediaroom.com/2019-07-29-Raytheon-upgrading-Germanys-Patriot-integrated-air-and-missile-defense-system
April 24, 2018 | International, Aerospace, C4ISR

High-cost satellites remain vulnerable to low-cost threats
By: Daniel Cebul WASHINGTON ― Despite advances in satellite technology, many of the U.S. military's most expensive and necessary assets remain vulnerable to jamming from inexpensive tools, according to a new report from the CSIS Aerospace Security Project. “The technology needed to jam many types of satellite signals is commercially available and relatively inexpensive,” the report reads. Other electronic threats such as spoofing, which attempts to trick receivers into believing manipulated data from an attacker is real, also offer low cost options to adversaries who hope to interfere with satellite connectivity. These kinds of attacks can disrupt communications or position, navigation and timing techniques. The report, released April 12 and titled “Space Threat Assessment 2018,” notes that while United States near-peer adversaries have made strides in more advanced kinetic weapons, such as direct ascent anti-satellite weapons, jamming technology also is seen as critical. For example, “China has made the development and deployment of satellite jamming systems a high priority,” according to the authors, Todd Harrison, Kaitlyn Johnson and Thomas Roberts. Another near-peer, Russia, has displayed jamming and spoofing capabilities in the ongoing conflicts in Ukraine and Syria in the last several years. The report said the use of Russian technology in these conflicts “demonstrate[s] that Russia retains advanced electronic attack capabilities, despite some analysts' claims that Russia's ability to jam and spoof satellites has declined since 1991.” But the threat from jamming and spoofing attacks goes beyond near-peers. Iran and North Korea, so-called rogue states, also have demonstrated the capability and willingness to interfere with satellite communications and GPS signals, according to the report. And the ability to jam and spoof signals is likely to spread. The report notes once a jammer or spoofer is developed, “it is relatively inexpensive to produce and deploy in large numbers and can be proliferated to other state and non-state actors.” But the United States is not sitting by idly. The Air Force's Advanced Energy High Frequency satellites, reserved for secure communication, “incorporate a high degree of protection against jamming, spoofing, and other forms of electronic attack,” according to the report. The U.S. is also preparing troops to operate in GPS-denied environments. In January, the Defense Department jammed GPS-signals in western states so pilots could train in environments that will likely come to characterize combat in the age of electronic warfare. https://www.defensenews.com/digital-show-dailies/space-symposium/2018/04/16/high-cost-satellites-remain-vulnerable-to-low-cost-threats/

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