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November 12, 2018 | International, Aerospace, Naval, Land

Rust Costs the Pentagon $21 Billion Per Year

By Aaron Boyd,

The Defense Department isn't doing a good job determining how much to spend to prevent damage from nature's basic chemical reactions.

Rust costs the Pentagon more money annually than many of its most expensive weapons systems—up to $21 billion per year, according to a Defense Department-commissioned audit released in March.

The report indicates the corrosion of metals that make up modern weapons systems like fighter jets, ships, ballistic missiles and nuclear weapons can sometimes approach one-third of the total operations and maintenance costs of those systems.

The problem is so large, in 2002, the department established the Office of Corrosion Policy and Oversight to ensure big-dollar weapons systems weren't taken offline by oxidation and to help branches determine how much money ought to be spent on rust prevention.

But the data being reported by the military branches has been inconsistent and the office has yet to issue guidance on how funding levels should be categorized, according to a related audit released Thursday by the Government Accountability Office.

For example, “In fiscal year 2017, the Army and Navy used direct costs, such as salary and training costs, to identify their funding levels, but the Army also included other associated costs. The Air Force used the prior year's funding level and adjusted it for inflation,” the report states.

These different methods led to funding requests based on different criteria, making it difficult for Congress to determine what an appropriate funding level should look like.

It has also led to vastly different funding requests. In 2017, the Army requested $2.4 million and the Air Force $3 million, while the Navy only requested $220,000.

Similarly, all three branches either failed to accurately report the supporting data or, in the Air Force's case, did not provide any data at all some years.

“The Army data GAO received did not reconcile with data presented in the Corrosion Office annual reports to Congress for five of eight fiscal years,” auditors wrote. “The Navy data did not reconcile for two of eight fiscal years, and there was no supporting documentation identifying how these figures were calculated. Air Force officials did not provide any figures or supporting documentation for four fiscal years, stating that these figures were not available.”

Army officials told GAO they're not able to accurately report how much is spent preventing or combating corrosion because many of those duties are performed by personnel who do many other things, as well. This includes the Army's lead corrosion executive, who also serves as the aviation logistics and safety officer for the Army G-4 logistics organization.

“The corrosion-related costs of conducting the corrosion executive role are not separated from this other function,” they told GAO.

The Navy had a similar issue but took a different tack. The Navy merely requested $220,000 for the corrosion executive's salary, despite the fact that “this method does not capture other costs, such as personnel assigned to other offices that provide support to the corrosion executive.”

The misreported numbers don't appear to be malfeasance, according to the GAO report, but a natural consequence of a lack of direction from the Corrosion Office on how to identify funding needs and properly report that data.

GAO made three recommendations to the Defense Department:

  • Issue guidance for identifying and reviewing funding levels for performing corrosion executive duties.
  • Ensure that the Corrosion Office develops a process to maintain documentation of its reviews of corrosion planning.
  • Ensure that corrosion executives establish guidance on reviewing the adequacy of corrosion planning.

Defense officials agreed with all three recommendations.

https://www.nextgov.com/cio-briefing/2018/11/rust-costs-pentagon-21-billion-year/152709/

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  • Contract Awards by US Department of Defense - August 25, 2020

    August 26, 2020 | International, Aerospace, Naval, Land, C4ISR, Security, Other Defence

    Contract Awards by US Department of Defense - August 25, 2020

    DEFENSE LOGISTICS AGENCY Oklahoma City Water Utilities Trust, Oklahoma City, Oklahoma, has been awarded a $617,452,596 regulated tariff contract for the ownership, operation and maintenance of the water and wastewater utility systems at Tinker Air Force Base, Oklahoma. This was a sole-source acquisition using justification 10 U.S. Code 2304 (c)(1), as stated in Federal Acquisition Regulation 6.302-1. This is a 50-year contract with no option periods. Location of performance is Oklahoma, with an Aug. 31, 2071, performance completion date. Using military service is the Air Force. Type of appropriation is fiscal 2020 through 2071 Air Force operations and maintenance funds. The contracting activity is the Defense Logistics Agency Energy, Fort Belvoir, Virginia (SP0600-20-C-8331). Atlantic Diving Supply Inc., doing business as ADS, Virginia Beach, Virginia, has been awarded a maximum $28,000,000 indefinite-delivery/indefinite-quantity contract for facility maintenance, repair and operations supplies and related incidental services. This was a sole-source acquisition using justification 10 U.S .Code 2304 (c)(1), as stated in Federal Acquisition Regulation 6.302-1. This is a 327-day bridge contract with no option periods. Location of performance is Southwest Africa, with a July 19, 2021, ordering period end date. Using customers are Army, Navy, Air Force, Marine Corps and federal civilian agencies. Type of appropriation is fiscal 2020 through 2021 defense working capital funds. The contracting activity is the Defense Logistics Agency Troop Support Europe and Africa, Kaiserslautern, Germany (SPE5B1-20-D-0003). CORRECTION: The contract modification announced on Aug. 20, 2020, for Bremen-Bowdon Investment Co., Bowdon, Georgia (SPE1C1-17-D-1085 P00012), for $8,125,822, was actually awarded on Aug. 21, 2020. NAVY FlightSafety Services Corp., Denver, Colorado, is awarded a $220,766,476 firm-fixed-price, indefinite-delivery/indefinite-quantity contract for aircrew training services for the TH-73A Advanced Helicopter Training System to include flight training devices (FTD) and classroom instruction to train student naval aviators (SNAs) to the standards necessary to meet an annual pilot production rate of over 600 advanced rotary wing and intermediate tilt-rotor SNAs. Additionally, it provides for the operation and maintenance of FTDs. Work will be performed in Milton, Florida, and is expected to be completed in June 2026. No funds will be obligated at the time of award. Funds will be obligated on individual orders as they are issued. This contract was competitively procured via an electronic request for proposal; two offers were received. The Naval Air Warfare Center Training Systems Division, Orlando, Florida, is the contracting activity (N61340-20-D-0021). Lockheed Martin Rotary and Mission Systems, Manassas, Virginia, is awarded a $191,723,019 cost-plus-incentive-fee contract (N00024-20-C-6117) for the procurement of engineering design development services and associated material and travel, supporting the fleet of Navy submarines and Foreign Military Sales requirements. This contract includes options which, if exercised, would bring the cumulative value of this contract to $2,224,208,878. This contract combines purchases for the Navy (90%); and the governments of Canada (8%); Japan (1%); and Australia (1%). Work will be performed in Manassas, Virginia (85 %); Virginia Beach, Virginia (11%); Fairfax, Virginia (2%); San Diego, California (1%); and Waterford, Connecticut (1%), and is expected to be completed by June 2030. If all options are exercised, work will continue through June 2030. Fiscal 2020 other procurement (Navy) funding in the amount of $500,000 will be obligated at time of award and will not expire at the end of the current fiscal year. In accordance with 10 U.S. Code 2304(c)(1), this contract was not competitively procured (only one responsible source and no other supplies or services will satisfy agency requirements). The Naval Sea Systems Command, Washington Navy Yard, Washington, D.C., is the contracting activity (N00024-20-C-6117). SeaLandAire Technologies Inc.,* Jackson, Michigan, is awarded a $9,706,013 cost-plus-fixed-fee order (N68335-20-F-0456) against previously issued basic ordering agreement N68335-20-G-1049. This order provides for continued advanced technology research and development efforts for Small Business Innovation Research (SBIR) products for airborne anti-submarine warfare systems under SBIR topic N010-014 titled, “High Gain Array of Velocity Sensors.” Further development and research efforts will include systems engineering, modeling and analyses, measurement of target and environment data, architecture, fabrication, installation, test, maintenance, aircrew training and procurement activities. Additionally, this order provides engineering services for prototyping and delivery of 36 digital directional frequency analysis and reporting vertical line array sonobuoys in order to transfer this SBIR technology to the UnderSea Advantage Next Generation Multistatic Active Coherent system. Work will be performed in Jackson, Michigan (90%); Columbia City, Indiana (5%); and Key West, Florida (5%), and is expected to be completed in August 2025. Fiscal 2020 research, development, test and evaluation (Navy) funds in the amount of $370,770 will be obligated at time of award, none of which will expire at the end of the current fiscal year. The Naval Air Warfare Center Aircraft Division, Lakehurst, New Jersey, is the contracting activity. U.S. TRANSPORTATION COMMAND Construction Helicopters Inc., Howell, Michigan, has been awarded a $168,759,265 modification (P00010) to contract HTC711-17-D-R016 for continued rotary wing airlift support within the U.S. Central Command Area of Responsibility. The option period of performance is from Sept. 1, 2020, to Aug. 31, 2021. Funds were not obligated at award. This modification brings the total cumulative face value of the contract to $653,647,312 from $484,888,047. U.S. Transportation Command, Directorate of Acquisition, Scott Air Force Base, Illinois, is the contracting activity. AIR FORCE Kekolu Contracting LLC, La Plata, Maryland, has been awarded a not-to-exceed $111,700,000 firm-fixed-price, indefinite-delivery/indefinite-quantity enterprise contract. Work will be performed at Joint Base Andrews, Maryland; and Joint Base Anacostia Bolling, Washington, D.C., and is expected to be completed May 23, 2025. This contract is for streamlined acquisition base engineering requirements, providing minor construction projects, maintenance and repair of real property. This award is the result of a competitive acquisition and seven offers were received. Fiscal 2020 operations and maintenance funds in the amount of $192,943 are being obligated at the time of award. The 316th Contracting Squadron, Joint Base Andrews, Maryland, is the contracting activity (FA2860-20-D-0004). PAE Aviation and Technical Services LLC, Marlton, New Jersey, has been awarded a $19,766,706 modification (P00063) to contract FA4890-15-C-0018 for the Aerial Targets Program. The contract modification provides for the exercise of an option for an additional year of service under the multiple year contract which directly supports live-fire weapon system testing and enables the 53rd Weapons Evaluation Group to perform developmental and operational weapons testing for all air-to-air missiles for F-15, F-16, F-22, and F-35 aircraft. Work will be performed at Tyndall Air Force Base, Florida; and Holloman Air Force Base, New Mexico, and is expected to be completed Sept. 30, 2021. Fiscal 2021 operations and maintenance funds will be used but no funds will be obligated at time of award. Acquisition Management and Integration Center, Joint Base Langley-Eustis Air Force Base, Virginia, is the contracting activity. ARMY HD CW JV, Charlotte, North Carolina (W912HN-20-D-2000); GHD Inc., Duluth, Georgia (W912HN-20-D-2001); and CDM Federal Programs Corp., Jacksonville, Florida (W912HN-20-D-2002), will compete for each order of the $15,000,000 firm-fixed-price contract for architect-engineer general design services for civil works. Bids were solicited via the internet with 10 received. Work locations and funding will be determined with each order, with an estimated completion date of Aug. 24, 2025. U.S. Army Corps of Engineers, Savannah, Georgia, is the contracting activity. Nora Contracting LLC,* Detroit, Michigan, was awarded a $10,576,854 firm-fixed-price contract to construct a columbarium for the Veterans Administration (VA) at the Crown Hill Cemetery in Indianapolis. Bids were solicited via the internet with two received. Work will be performed in Indianapolis, Indiana, with an estimated completion date of Feb. 26, 2022. Fiscal 2019 and 2020 VA construction funds in the amount of $10,576,854 were obligated at the time of the award. U.S. Army Corps of Engineers, Louisville, Kentucky, is the contracting activity (W912QR-20-C-0033). DEFENSE ADVANCED RESEARCH PROJECTS AGENCY Radiance Technologies Inc,* Huntsville, Alabama, was awarded a $10,110,811 cost-plus-fixed-fee completion contract for a Defense Advanced Research Projects Agency research project for the Secure Advanced Framework for Simulation and Modeling (SAFE-SiM) program. SAFE-SiM seeks to build a government-owned and controlled, faster-than-real time modeling and simulation (M&S) capability for theater-wide, mission-level M&S. This capability would enable rapid analysis supporting senior-level decisions for concept of operations development, force structure composition, resource allocation and targeted technology insertion. Work will be performed in Huntsville, Alabama (50%); Cambridge, Massachusetts (14%); Albuquerque, New Mexico (13%); Chantilly, Virginia (12%); San Diego, California (6%); and Rome, New York (5%), with an expected completion date of August 2021. Fiscal 2020 research, development, test and evaluation funds in the amount of $3,750,000 are being obligated at the time of award. This contract was a competitive acquisition in which 10 offers were received. The Defense Advanced Research Agency, Arlington, Virginia, is the contracting activity (HR0011-20-C-0146). Cole Engineering Services Inc., Orlando, Florida, was awarded a $9,141,146 cost-plus-fixed-fee completion contract for a Defense Advanced Research Projects Agency research project for the Secure Advanced Framework for Simulation and Modeling (SAFE-SiM) program. SAFE-SiM seeks to build a government-owned and controlled, faster-than-real time modeling and simulation (M&S) capability for theater-wide, mission-level M&S. This capability would enable rapid analysis supporting senior-level decisions for concept of operations development, force structure composition, resource allocation and targeted technology insertion. Work will be performed in Orlando, Florida (65%); and Austin, Texas (35%), with an expected completion date of August 2021. Fiscal 2020 research, development, test and evaluation funds in the amount of $3,310,000 are being obligated at the time of award. This contract was a competitive acquisition in which 10 offers were received. The Defense Advanced Research Projects Agency, Arlington, Virginia, is the contracting activity (HR0011-20-C-0144). *Small Business https://www.defense.gov/Newsroom/Contracts/Contract/Article/2324805/source/GovDelivery/

  • These Tactical Glasses Could Give Marine Grunts an F-35 Pilot's View of the Battlefield

    September 3, 2019 | International, Naval

    These Tactical Glasses Could Give Marine Grunts an F-35 Pilot's View of the Battlefield

    By Matthew Cox Marine infantrymen may soon be able to see through the floor of an MV-22 Osprey and track terrain features as they approach their attack objective. It sounds like science fiction, but Marine Lt. Col. Rory Quinn of the Pentagon's Close Combat Lethality Task Force says it could become reality if the Marine Corps decides to field the Integrated Visual Augmentation System (IVAS), a sophisticated Microsoft technology that the Army is developing to give soldiers a new level of situational awareness in combat. In October, the Army will hold its second round of soldier evaluations, known as Soldier Touch Points, on what will eventually consist of a special set of tactical glasses that will display a soldier's weapon sight reticle and other key tactical information they will take into battle. Army officials say IVAS will be ready for initial fielding in the fourth quarter of fiscal 2021. Quinn said he sees IVAS as key to transforming Marine and Army infantry into a fifth-generation fighting force similar to the way fighter aircraft such as the F-35 Lighting II have evolved into fifth-gen technology. "Effectively, we have a third-generation infantry," Quinn told an audience Tuesday at the iFest 2019 symposium, put on by the National Defense Industrial Association. The lethality task force was stood up in 2018 by then-Defense Secretary Jim Mattis with the goal of resourcing the U.S. military's close-combat forces to become far more deadly than they are today. "In the MV-22, the windows are [not that big] so if I am lucky, I am next to one and ... I can see ... the river path and I can see that we went on this side of the river, so that confirmed that we went in the right direction," Quinn said. "But the F-35 pilot has cameras on the outside of the airplane and looks through the floor of the airplane. ... He can look through the wing and see someone who is down low at six o'clock on his right flank. "IVAS is coming, and it's going to create an F-35 [technology] for grunts, so I will simply look through the skin of the aircraft and see that I have turned 180 degrees out. I otherwise wouldn't be able to see that, and it creates chaos," he added. The Marine Corps has not committed to IVAS, but officials at Marine Corps Combat Development Command, Combat Development and Integration, "are watching the [Soldier Touch Points] and watching to see how the results occur versus what the metrics had to be" on the system, Quinn said. Roughly 50 Marines participated in the first Soldier Touch Point and the same number of Marines will likely be involved with the second evaluation in October, he said. "The Marines often follow and trace the Army -- let the Army do the research and development," Quinn said. The Army awarded a $480 million contract to Microsoft in late 2018 to develop its HoloLens technology into IVAS. The system is also being designed to provide soldiers with a synthetic training environment that will feature enemy avatars capable of learning soldier tactics so training scenarios are never the same, Army officials say. https://www.military.com/daily-news/2019/08/30/these-tactical-glasses-could-give-marine-grunts-f-35-pilots-view-battlefield.html

  • U.S. Marine Corps awards BAE Systems team a contract to develop ACV family of vehicles

    June 26, 2019 | International, Land

    U.S. Marine Corps awards BAE Systems team a contract to develop ACV family of vehicles

    BAE Systems, along with teammate Iveco Defence Vehicles, has been awarded a $67 million contract modification by the U.S. Marine Corps to develop new variants for the Amphibious Combat Vehicle (ACV) Family of Vehicles program for enhancing battlefield situational awareness and firepower. “The ACV has proven to be a versatile platform capable of numerous configurations to meet current and future mission requirements,” said John Swift, director of amphibious programs at BAE Systems. “With this award, BAE Systems will be able to develop a family of vehicles that will deliver the technology and capability the Marines require to accomplish their mission in support of our national security.” The contract calls for the design and development of the command (ACV-C) and the 30mm medium caliber cannon (ACV-30) variants. The ACV-C incorporates seven work stations to provide situational awareness and control of the battle space. The ACV-30 integrates a 30mm cannon to provide the lethality and protection the Marines need while leaving ample room for troop capacity and payload. BAE Systems was previously awarded a low-rate initial production contract in June 2018 for the personnel variant (ACV-P). The Marine Corps announced the ACV had successfully completed anticipated requirements testing and would no longer be pursuing an envisioned incremental ACV 1.1 and ACV 1.2 development approach. The program is now known as the ACV Family of Vehicles, which encompasses the breadth and depth of the vehicle's capabilities and multiple variants. BAE Systems has a long legacy of designing and building amphibious vehicles and is a leading provider of combat vehicles, having produced more than 100,000 systems for customers worldwide. Iveco Defence Vehicles brings additional proven experience, having designed and built more than 30,000 multi-purpose, protected, and armored military vehicles in service today. The development of the ACV variants will take place in Stafford, Virginia; San Jose, California; Sterling Heights, Michigan; Aiken, South Carolina; and York, Pennsylvania. https://www.baesystems.com/en/article/us-marine-corps-awards-bae-systems-team-a-contract-to-develop-acv-family-of-vehicles

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