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February 26, 2020 | International, Aerospace

Northrop expands team for program to replace US Air Force ICBMs

By: Chiara Vercellone

WASHINGTON — In its quest to modernize the U.S. Air Force's stockpile of intercontinental ballistic missiles, Northrop Grumman has partnered with Bechtel and Kratos Defense and Security Solutions, the company announced Tuesday.

The two companies are the latest addition to Northrop Grumman's nationwide team devoted to replace the Minuteman III with next-generation missiles, as the company announced in September its collaboration with hundreds of companies across the defense, construction and engineering industries.

“Together, this expanded team has the capacity, capability and credentials needed to deliver – on time – a safe, secure, reliable and effective nuclear deterrent capability for the U.S. and its allies for the next 50 years,” said Greg Manuel, vice president of Northrop Grumman's Ground Based Strategic Deterrent team.

Bechtel, an engineering, construction and project management company, will provide construction and integration, and launch system design, according to the announcement. Kratos Defense and Security Solutions, which specializes in unmanned systems and missile defense, will provide vehicle transporters.

Northrop Grumman is the de facto winner of the $85 billion contract, expected to be awarded in the fourth quarter of 2020, after Boeing declined to bid on the program by the Dec. 13 deadline. Boeing claimed Northrop Grumman had an advantage to offer the lowest-cost system, thanks in part to its acquisition of one of only two U.S. solid-fuel rocket motor manufacturers. Boeing proposed, unsuccessfully, that the Air Force demand a joint team be formed between the two companies.

The Air Force said it will proceed with “an aggressive and effective sole-source negotiation,” according to a statement released in December.

Members of Congress have expressed concern over a sole-source contract. House Armed Services Committee Rep. Adam Smith, D-Wash., suggested the Air Force has shown bias toward Northrop Grumman and questioned the need for the program.

“It is very troubling that it's going to be a sole source contract,” Smith said at an event sponsored by Ploughshares Fund in October. “The thing to do would be to address the concerns that Boeing raised about the procurement process. Because, if Boeing is to be believed, they didn't say ‘We just can't do this anymore.' They said the process wasn't fair.”

In August, Northrop Grumman broke ground near Hill Air Force Base on a new facility that will serve as the headquarters for the company's workforce, which will add thousands of jobs in the state of Utah, according to the release.

https://www.defensenews.com/industry/2020/02/25/northrop-grumman-expands-team-for-program-to-replace-air-force-ballistic-missiles

On the same subject

  • Secret Bomber Programs Set For Possible Rollouts In 2021

    December 9, 2020 | International, Aerospace

    Secret Bomber Programs Set For Possible Rollouts In 2021

    Steve Trimble December 09, 2020 Strategic bombers are enjoying a stealthy renaissance against a backdrop of renewed competition among “great power” states: namely, the U.S., China and Russia. For more than a decade, all three countries have labored to push a new generation of stealth bombers into service under programs cloaked in secrecy, while at the same time expanding the capacity and quality of an aging bomber fleet. The first fruits of the new stealth-bomber generation may become visibly tangible to the public in 2021. Although the U.S. Air Force has backed off from a schedule revealed in July 2018 to fly the Northrop Grumman B-21 Raider for the first time on Dec. 4, 2021, the first aircraft still may emerge from Building 401 on Site 4 at Plant 42 in Palmdale, California, during the next 12 months. The Air Force's new schedule calls for first flight of the B-21 in 2022. Given the traditional 6-9-month period of outdoor ground testing in advance of any first flight by a new aircraft, the updated schedule still implies a strong chance of a factory rollout during the second half of 2021. Less is known of the construction status of China's first stealthy, flying-wing bomber, probably named the H-20. Since 2018, the U.S. Defense Department has estimated in annual reports to Congress that the H-20 is likely to be a stealthy, subsonic bomber resembling the Northrop B-2 or X-47B, with a range of at least 4,590 nm (8,500 km) and payload capacity of conventional and nuclear munitions totaling at least 10 metric tons. In 2019, the department added that the H-20 could “debut” during the 2020s. If the Pentagon's range estimate for the H-20 is accurate, it falls well short of the U.S. West Coast but encompasses most of the northern Pacific Ocean, including Alaska and Hawaii. A rollout and first flight remain possible in 2021. A corporate video by the Aviation Industry Corp. of China, the H-20's corporate developer, released at the end of 2019 teased that the H-20's unveiling would come “shortly.” In Russia, the Prospective Aviation Complex for Long-Range Aviation (PAK DA) bomber likely transitioned into the production phase during 2020. Satellite photos in early spring revealed a large new factory being erected inside Tupolev's industrial complex in Kazan. By May, major structural assemblies for the first test aircraft had entered construction, according to a report by TASS. The same report, citing two anonymous sources inside Russia's defense industry, put the schedule for completing final assembly in 2021. All three programs represent the first new bomber designs initiated since the Cold War. Service-entry schedules for the three have not been announced but will be coming around 30 years after Northrop's first-generation stealth bomber—the flying-wing, four-engine B-2A—became operational in 1997. The impact on the defense industry could be profound as production ramps up over the next decade. For the B-21, low-rate initial production should begin in 2022, Northrop CEO Kathy Warden says. That timetable suggests production-aircraft deliveries beginning two years later. Due to the secretive nature of the program managed by the Air Force's Rapid Capabilities Office, precise B-21 production unit costs are unknown. At the time of contract award in October 2015, the Air Force estimated the average B-21 unit cost over a production run of 80-100 aircraft would be about $550 million in 2012 dollars. Adjusting for inflation, the average cost has increased to about $632 million. With Pentagon officials expecting budgets to remain flat or decline over the next several years, one of the Air Force's biggest challenges will be finding ways to reduce costs in other programs to accommodate the B-21 as production ramps up. With the ability to fly in proximity and even within defended airspace, a stealth bomber offers an ideal combination of survivability, range and weapons capacity. The aircraft's stealthiness adds substantially to the production cost, but the trade-off is an aircraft that can carry less expensive, short-range weapons such as glide bombs. None of the great powers, however, is willing to part completely with an existing bomber fleet, despite aircraft designs that date back to the late 1940s. Leveraging heavy investments in new propulsion, sensors and weapons, the U.S., China and Russia will breathe new life into their aging Cold War-era platforms. By June 2021, the U.S. Air Force expects to award a contract for delivery of 608 new jet engines for 76 Boeing B-52s, replacing a fleet of 60-year-old, 17,000-lb.-thrust Pratt & Whitney TF-33-P-3 turbofans. GE Aviation's Passport and CF34, Pratt's PW800 and Rolls-Royce's BR.725-based F130 are the Air Force's options, with each representing a multi-generational leap in fuel efficiency and reliability. The Air Force also will demonstrate that Cold War bombers can perform a new role in the 2020s. A pylon modification will allow the B-52 to carry up to 22,000 lb. on each external hard point, enabling the aircraft to carry three Lockheed Martin AGM-183A Air-Launched Rapid Response Weapons on either wing. Boeing upgraded both conventional rotary launchers inside the weapons bays to carry up to eight cruise missiles each. If a new generation of scramjet-powered hypersonic cruise missiles now in development matches the size and weight of the AGM-86s now carried by the rotary launchers, each B-52 would be able to carry 22 long-range hypersonic missiles. A similar transformation will be demonstrated by the B-1B. In mid November, Air Force Global Strike Command showed a B-1B could accommodate a subsonic Lockheed AGM-158 Joint Air-to-Surface Standoff Missile (Jassm) on an external pylon. By extension, each of the B-1B's six external pylons could be adapted to carry hypersonic missiles such as the AGM-183s. Another eight hypersonic cruise missiles could be fired from the conventional rotary launcher inside the B-1B's weapons bays. Draft appropriations bills for fiscal 2021 in Congress include the Air Force's request to retire 17 B-1s and funnel the operating-cost savings to modernize what would be the remaining 45 aircraft in the fleet. The bomber renaissance also is seeing transformation of the Cold War-era fleets of the Chinese and Russian air forces. In mid-November, the People's Liberation Army Navy for the first time deployed the Xian H-6J to Yongxing Island, also known as Woody Island, in the South China Sea. While still unmistakably a descendant of the first Tupolev Tu-16 Badger delivered to China in 1958, the H-6J remains a potent weapon system against the U.S. Navy's Pacific Fleet, especially while armed with YJ-12 anti-ship missiles. Likewise, the People's Liberation Army Air Force revealed the H-6N in October 2019, showing China's first nuclear-capable bomber with the ability to be refueled in flight. Government-owned magazine Modern Ships published photos a month later of the H-6N carrying an air-launched ballistic missile in a recessed cavity carved into the fuselage. The weapon could be a medium-range, anti-ship DF-21. More recently, photos appeared of the H-6N carrying a different air-launched missile with a payload bearing a profile similar to the DF-17 hypersonic glide vehicle. Russia's bomber fleet modernization also extends beyond development of the PAK DA. Over the past year, the first versions of Tu-160 and Tu-95 bombers fitted with new engines have entered flight testing. Meanwhile, a second Tu-22M3M prototype entered flight testing in 2020, joining the first prototype that entered testing in December 2018 with new engines, avionics and missiles, including supersonic air-launched Kh-32s. https://aviationweek.com/aerospace-defense-2021/defense-space/secret-bomber-programs-set-possible-rollouts-2021

  • International Hypersonic Strike Weapons Projects Accelerate

    June 17, 2020 | International, Aerospace

    International Hypersonic Strike Weapons Projects Accelerate

    James Bosbotinis June 15, 2020 There is growing international interest in the development of offensive hypersonic weapon systems, particularly following the deployment by Russia and China of nascent hypersonic strike capabilities. France, India, Japan and the UK all are seeking to develop a hypersonic strike capability too. Beyond Russia's Avangard hypersonic glide vehicle (HGV) and Kinzhal air-launched ballistic missile (ALBM), and China's DF-17 HGV, both nations are developing additional hypersonic weapon systems. Russia, for example, is working on the Zircon hypersonic cruise missile (HCM) and related technologies, while China is developing an expansive technological base and infrastructure for the development and production of hypersonic systems for military, commercial and space applications. Given the technical challenges and cost inherent in developing hypersonic weapons, particularly in areas such as propulsion, airframe design, guidance and thermal management, what roles will such weapons undertake? The speed, maneuverability and flight characteristics of hypersonic weapons makes them challenging to detect, track and intercept, reducing the warning time available and window for interception. Hypersonic weapons thus provide advantages for the prosecution of time-critical targets, mobile or relocatable targets or in the face of adversary missile defense capabilities. Maritime strike is also a key projected role for hypersonic missiles under development or being deployed by Russia, China and Japan. In the conventional precision-strike role, hypersonic weapons will require a robust set of supporting intelligence, surveillance, target acquisition and reconnaissance capabilities, in particular for the prosecution of mobile/relocatable targets. France is developing its fourth-generation air-launched nuclear missile, the ASN4G, which will be scramjet-powered and is due to enter service in the mid-2030s, replacing the current ASMP-A. It is also developing an HGV demonstrator, the “Vehicule Manoeuvrant Experimental,” or V-MaX, which is due to make its first flight before the end of 2021. India is similarly pursuing two hypersonic weapon projects, the BrahMos-2, developed by the BrahMos joint venture between India and Russia, and another HCM project. The BrahMos-2 is intended to be an HCM capable of speeds of Mach 5-7; HCM development is supported by the scramjet-powered Hypersonic Technology Demonstrator Vehicle (HSTDV). An attempted test flight in June 2019 failed due to a technical problem with the Agni-1, serving as the launch platform for the HSTDV. Japan has outlined plans for two hypersonic weapon systems; the Hyper-Velocity Gliding Projectile (HVGP) and a Hypersonic Cruising Missile. Japan outlined in its Midterm Defense Program (fiscal 2019-23) plans to strengthen the defense of “remote islands in the southwest region,” including through the establishment of HVGP units. The HVGP is intended to be a tactical HGV, capable of delivering a penetrating warhead for targeting, for example, aircraft carriers, or a “high-density EFP” (explosively formed penetrator) warhead for “area suppression.” An initial variant will be deployed in the 2024-28 time frame with an improved variant following in the 2030s. The Japanese HCM will be a scramjet-powered missile, armed with the same warheads as the HVGP, and intended to provide a standoff capability to counter “ships and landing forces attempting to invade Japan.” The HCM will be deployed in the late 2020s/early 2030s, with an improved variant following later in the 2030s. The UK is exploring options for the development of a hypersonic strike capability, including potentially as part of the joint Future Cruise/Anti-Ship Weapon project with France to replace the Storm Shadow/SCALP standoff cruise missile and the anti-ship Exocet and Harpoon from 2030. In July 2019, Air Vice Marshal Simon Rochelle, then chief of staff capability, announced that the UK sought to deploy an affordable, air-launched hypersonic weapon by 2023. Moreover, as Aviation Week disclosed, a joint U.S.-UK study, Thresher (Tactical High-Speed, Responsive and Highly Efficient Round), is underway between the U.S. Air Force Research Laboratory and UK Defence Science and Technology Laboratory (AW&ST April 6-19, p. 14). It is due to be completed in 2022 or 2023. With the notable exception of the UK's intention to rapidly acquire a hypersonic missile by 2023, the majority of known programs are not likely to deliver weapon systems until the second half of the 2020s or 2030s. This period is also likely to see a significant expansion in Russian and Chinese hypersonic strike capabilities. Russia possesses a nascent hypersonic strike capability following the initial deployment in December 2017 of the Kinzhal ALBM and in December 2019 of the Avangard HGV system. The Kinzhal and Avangard were both announced by President Vladimir Putin in his state of the nation address on March 1, 2018, and reflect Russia's long-term efforts to develop hypersonic weapons, particularly as a response to U.S. missile defense efforts. Although seeming to catch the U.S. public by surprise, the development of the Avangard can be traced back to the Albatross project started in the late 1980s as part of the Soviet response to the U.S. Strategic Defense Initiative. NPO Mashinostroyeniya performed several tests of the Yu-70 prototype in 1990-92, until the program was put on hiatus amid the dissolution of the Soviet Union, says Markus Schiller, founder of ST Analytics and a Germany-based consultant on hypersonic technology. The Yu-70 project was revived shortly after Putin assumed power in 2000, leading to a series of test flights in 2001-11. The Avangard HGV is based on an improved version known as the Yu-71, which performed a series of tests in 2013-18, Schiller says. The development of hypersonic weapons also reflects Russia's interest in developing a robust conventional long-range precision-strike capability as part of its wider military modernization efforts. It is developing and deploying both nuclear and conventionally armed hypersonic weapons, including dual-capable systems, to undertake tactical and strategic roles. In addition to the Avangard and Kinzhal, at least three more development programs are underway: the Zircon, GZUR (deriving from the Russian for “hypersonic guided missile”) and an air-launched weapon to arm the Sukhoi Su-57 Felon. The Avangard is an ICBM-launched HGV, initially equipping the UR-100N, a modernized version of the SS-19, and might equip the developmental SS-X-29 Sarmat (Satan 2). The Avangard is reportedly capable of attaining speeds in excess of Mach 20, can maneuver laterally and in altitude, and can travel intercontinental distances. Although principally intended as a nuclear system, the Avangard can reportedly also be used in the conventional strike role. The Kinzhal is a dual-capable, air-launched derivative of the Iskander-M tactical ballistic missile, with a range of 2,000 km (1,250 mi.) and a speed of Mach 10. It is being deployed with a modified variant of the Mikoyan MiG-31, the MiG-31K, and may be integrated with other aircraft, including reportedly the Tupolev Tu-22M3 Backfire. Russia is also developing a scramjet-powered HCM, the 3K22 Zircon, which will be capable of speeds up to Mach 9, have a range in excess of 1,000 km, and operate in the land attack and anti-ship roles. The Zircon will be compatible with existing launchers capable of launching the Oniks supersonic cruise missile, such as the UKSK vertical launch system. It is due to enter service in 2022. A Zircon was successfully test-fired from the new frigate Admiral Gorshkov in February 2020. Following the collapse of the Intermediate-Range Nuclear Forces Treaty, Putin announced the development of a ground-launched Zircon variant. The GZUR is reported to be an air-launched missile capable of a speed of Mach 6, a range of 1,500 km and sized to fit within the bomb bay of a Tupolev Tu-95MS Bear. It may enter service in the early 2020s. In this regard, Russian media reports in May noted the testing of a new hypersonic missile from a Tu-22M3 that is intended to arm the modernized Tu-22M3M. Another hypersonic missile is reported to be under development and intended to equip the Su-57. China has thus far only confirmed one hypersonic weapon, the DF-17. Its pursuit of hypersonic weapons is driven by the requirements to counter U.S. missile defenses and acquire a robust precision-strike capability as part of its wider efforts to develop “world-class” armed forces. The DF-17 is a conventionally armed medium-range ballistic missile (potentially derived from the DF-16), equipped with an HGV, with a range of 1,800-2,500 km. When it debuted at China's National Day Parade on Oct. 1, it was announced as being intended for “precision strikes against medium- and close-range targets.” In testimony before the U.S. House Armed Services Committee this March, U.S. Air Force Gen. Terrence O'Shaughnessy, commander of U.S. Northern Command and the North American Aerospace Defense Command, stated that China is testing an intercontinental HGV. It is likely that the DF-41, China's new ICBM that also debuted at the October 2019 National Day Parade, would be armed with the new HGV. O'Shaughnessy's testimony appeared to echo public statements in 2014 by Lee Fuell, who was then in Air Force intelligence and linked China's HGV development program to plans for that country's nuclear arsenal. China is developing the technologies required for HCMs. For example, in May 2018, a scramjet test vehicle, the Lingyun-1, was publicly exhibited for the first time in Beijing, while in August 2018 China successfully tested a hypersonic waverider test vehicle, the XingKong-2, which attained a speed of Mach 6. Notably, in April 2019, Xiamen University successfully flew the Jiageng-1 test vehicle, which employed a “double waverider” configuration. Interest in developing an air-launched hypersonic strike capability has also been noted. China is also believed to be developing two ALBMs, which would provide China with a near-term air-launched hypersonic strike capability. The new CJ-100, which also debuted at China's 2019 National Day Parade, warrants mention. Aside from the statement that the weapon offers “long range, high precision and quick responsiveness,” no technical information on the CJ-100 has been officially released. The South China Morning Post, citing the Chinese publication Naval and Merchant Ships, suggests the CJ-100 has a cruising speed of Mach 4 and top speed of Mach 4.5, adding that it employs a two-stage configuration utilizing a rocket booster and ramjets. Given China's progress in developing hypersonic technologies, the possibility that the CJ-100 is a hypersonic cruise missile cannot be dismissed. In a further indication of China's progress in the development of hypersonic technologies, in January 2019 it was reported that an indigenous Turbine-Based Combined-Cycle engine had completed its design and development phase and was proceeding to the aircraft integration test phase. https://aviationweek.com/defense-space/missile-defense-weapons/international-hypersonic-strike-weapons-projects-accelerate

  • Studies Seek to Industrialize Additive Manufacturing for Aerospace

    August 9, 2018 | International, Aerospace

    Studies Seek to Industrialize Additive Manufacturing for Aerospace

    Lindsay Bjerregaard Oerlikon is partnering with Boeing and Lufthansa Technik to research standardization and qualification of additive manufacturing processes. Oerlikon is pairing up with major aerospace players to make additive manufacturing (AM) a more feasible option for industrialization. The Swiss technology and engineering group has signed agreements this year with Lufthansa Technik (LHT) and Boeing to collaborate on research into ways AM for aerospace can be more easily standardized and qualified. The most recent of these agreements is the memorandum of understanding (MoU) with LHT, which aims to establish “robust and repeatable processes for AM in the aircraft MRO industry.” According to a spokesperson for Oerlikon, the collaboration's research seeks to understand what process variability exists when the same component geometries are built on the same machine using the same powder batch, heat treatment, testing conditions and build parameters in different global locations. Oerlikon and LHT will print these components using an Oerlikon-produced IN718 powder alloy on identical printers at LHT Hamburg and Oerlikon's locations in Charlotte, North Carolina and Barleben, Germany. Once the variables are identified, the study's objective is to understand how they can be controlled to achieve repeatable processes—which will ensure that all parts meet quality requirements and reduce the cost of recurring quality validation, according to Oerlikon. The company says this repeatability could also provide potential savings in procurement, warehousing and supply chain management. For now, the partnership is set for a one-year period, but the companies say the scope and timeframe is likely to increase. Meeting the challenges of qualifying AM materials and processes for aerospace is also at the heart of Oerlikon's collaboration agreement with Boeing. The five-year agreement, which was signed in February, seeks to develop standard materials and processes for metal-based AM. The collaboration's research will initially focus on industrializing titanium powder bed fusion AM. The companies say that in addition to meeting qualification challenges, it will enable them to “provide a route for the adoption of AM with a qualified supply chain that achieves quality and cost targets.” Full Article: https://www.mro-network.com/emerging-technology/studies-seek-industrialize-additive-manufacturing-aerospace

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