16 septembre 2020 | International, Naval

Austal Expanding Yard In Alabama as It Eyes New Unmanned, Amphibious Shipbuilding Programs

Austal USA is expanding the capacity and capability of its Alabama shipyard, doubling down on investing in its future in a way reminiscent of 2009, just before it won the block buy of Littoral Combat Ships that secured the yard a spot in the U.S. shipbuilding industrial base.

The Mobile yard this month closed on the purchase of a ship repair facility formerly owned by World Marine of Alabama, an indirect subsidiary of Modern American Recycling and Repair Services of Alabama. It includes a 20,000-ton Panamax-class floating dry dock, 100,000 square feet of covered repair facilities and 15 acres of waterfront property along the Mobile River and Gulf of Mexico, according to a company statement.

Shipyard President Craig Perciavalle told USNI News this week that the expansion fits in with its desires to continue building aluminum ships and to expand into building steel ships – manned or unmanned – as well as a desire to take on more repair work for the Navy and other customers.

“We feel we're putting ourselves, and we've put ourselves, in a very good place to continue to provide very capable but lower-cost ships to the Navy,” he said of the yard that today builds Independence-variant LCSs and Expeditionary Fast Transit (EPF) ships.
“I have had some discussions with [Defense Secretary Mark] Esper, we are encouraged by the plan for, the need and the requirement for 355 ships or more maybe. And I think there's plenty of opportunities for us to help the Navy grow the fleet, and we're putting ourselves in a very good position to help the Navy do that long-term.”

The yard expansion gives Austal ownership of a dry dock it was leasing to launch its ships into the Mobile River, eliminating any schedule problems the yard had to worry about in the past if its desired timeline didn't match up with the dry dock's availability to be leased.

“We'll just have complete control over it, and then we can have the priority for the dry dock be supporting our business, first and foremost,” Perciavalle said.

He added that the rest of the facility, on the other side of the river and just south of Austal's property, could be refurbished or upgraded in the future to support ship construction or repair activities as needed, giving Austal some flexibility as its future workload becomes clearer.

Many in the Navy and industry have expressed concern about Austal's future, with the company's LCS construction coming to an end in a couple years – four ships are in construction at Austal and four more are in pre-construction – and its future with the EPF program still uncertain, as the Navy and Congress haven't made any firm decisions about continuing the hot production line to build an ambulance ship variant of the hull. Austal competed to build the Navy's FFG(X) frigate program and lost, leaving many wondering what would happen to the yard, its workforce and its suppliers.

Perciavalle said he's not worried about the yard's future.

“It's no secret that we're focused on the unmanned side of the business, we think there's obviously plenty of opportunities there and we're going to, hopefully – our plan is to be a major player in that side of the market,” he said. Austal is one of six companies selected to conduct industry studies on the Navy's Large Unmanned Surface Vessel, and Austal also participated in the LUSV precursor by converting a vessel to an unmanned ship through the Pentagon's Overlord USV prototype effort.

“We are encouraged by discussions around additional EPFs going forward. EPF-15 has been in and out of the budget, and the latest discussions show that there might be some opportunities for that to get back in. I think it's no secret that we've been looking at expeditionary medical ships that have been discussed, and we feel we're in a pretty good place to support those needs to the Navy,” he continued, with the Congress this current fiscal year appropriating money to give EPF-14 a greater medical capability.

“And then from a steel shipbuilding perspective, there's certainly opportunities from that medium-sized type vessel: [Light Amphibious Warship] is one that we've been participating in. We have participated in some of the industry studies on [the Coast Guard's Offshore Patrol Cutter]. And without getting into much more detail beyond that, there's opportunities that exist across the board that we're going to continue to look at and to pursue. “

Asked by USNI News if the range of work – from unmanned vessels to amphibious ships to Military Sealift Command support ships to Coast Guard cutters – spurred Austal to take a leap of faith and expand the shipyard now, Perciavalle said, “this is something that Austal's done in the past, so been there done that. We leaned into the facility that we have today, committing much of those funds before (LCS) block buys were even awarded back in the ‘09 and 2010 time period. We have seen where the Navy looks like they're going, and we're leaning into those requirements going forward. There seems to be opportunities both on the steel ship side of things as well as aluminum, and we're going to leverage our strength and what we've been able to do from an aluminum perspective, and take those same strengths and transition adding the steel capabilities.”

“So yeah, it's pretty interesting times, it's pretty exciting. We've proven in the past that we're pretty darn good at building lots of ships in a relatively short period of time. I think we've delivered 23 surface ships to the Navy over the last just over seven and a half years,” he continued.
“We believe there's value in that for the Navy and trying to expand to 355 in a reasonable timeframe, and I think leveraging the industrial base that we have here in Mobile is going to be important to the Navy's ability to do that.”

In addition to the physical expansion of the yard through the recent acquisition, Austal and the Defense Department are spending $100 million to bring a steel shipbuilding capability to the yard that today only builds aluminum ships. DoD offered its half under the Defense Production Act Title III (DPA) Agreement “to maintain, protect, and expand critical domestic shipbuilding and maintenance capacity,” according to a DoD announcement. The money, appropriated as part of the coronavirus pandemic relief bill passed by Congress in the spring, will not only help the Navy industrial base but will “accelerat[e] pandemic recovery efforts in the Gulf Coast region” by supporting the economy.

Perciavalle said the yard decided to match the contract with its own $50 million investment in the steel shipbuilding capability.

Perciavalle said another growth area for Austal is likely to be ship repair, though the Navy has not made its intentions public yet.

Austal is somewhat challenged in that every single LCS it has built is stationed in San Diego, which is a Panama Canal transit away. The San Diego ship repair industrial base is under pressure to keep up with the Navy's growing surface ship maintenance and modernization needs, and although Austal has a support office in San Diego and can contribute to pier-side work at the naval base, it cannot take on maintenance availabilities on its own yet.

“The Navy's aware of our interest in expanding our service business, and I think given the fact that they're looking for increased capacity in that regard, I think it's welcome,” he said.
“And then we'll just see how things go both here in Mobile, obviously continuing to support efforts on the West Coast, and then in Singapore,” where Austal has an office to support forward-deployed LCSs operating in the Indo-Pacific region.

USNI News previously reported that Austal was trying to conduct some LCS work in Mobile after sea trials and ship delivery, but before the ships headed through the canal and onto San Diego. Perciavalle said that has continued, but that the ships are coming out of the yard with very little work waiting to be done during the post-shakedown availability. He said he hopes the Navy and the yard can find a way to bring more repair work to Mobile, to ease the strain in San Diego and to fully leverage the dry dock the yard now owns.

Additionally, while his focus is maintaining the ships that Austal built, Perciavalle said “the sky is the limit” in terms of the yard taking on repair and modernization work for Military Sealift Command ships, Coast Guard ships or commercial vessels.

“The facility has been in the past supporting various markets and will continue to do that going forward,” he said of the newly purchased property that also includes deep-water berthing space for in-water repairs in addition to the dry dock for out-of-water repairs.

He noted that the team operating out of Singapore had contributed to the success of overlapping USS Montgomery (LCS-8) and USS Gabrielle Giffords (LCS-10) deployments there and that Austal planned to maintain or grow its presence in Singapore.

“Our game plan is there will be at least two ships there going forward, we are fully prepared to support having two ships in Singapore or more,” as well as sending flyaway teams or setting up offices anywhere else the Navy chooses to hub the LCSs or EPFs around the globe.

https://news.usni.org/2020/09/15/austal-expanding-yard-in-alabama-as-it-eyes-new-unmanned-amphibious-shipbuilding-programs

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  • Missile Defense Agency director lays out hurdles in path to layered homeland missile defense

    20 août 2020 | International, Aérospatial

    Missile Defense Agency director lays out hurdles in path to layered homeland missile defense

    By: Jen Judson WASHINGTON — The Missile Defense Agency is planning to develop a layered homeland intercontinental ballistic missile defense architecture, but it must clear a range of hurdles to get after an approach that addresses emerging threats and fills a gap while a next-generation interceptor is developed, according to the agency's director. The agency unveiled plans in its fiscal 2021 budget request in February to create a more layered homeland defense system that would include regional missile defense capability already resident with the Navy and Army to bolster homeland defense against ICBMs. The plan would include establishing layers of defensive capability relying on the Aegis Weapon System, particularly the SM-3 Block IIA missiles used in the system, and a possible Aegis Ashore system in Hawaii. The underlay would also include the Terminal High Altitude Area Defense (THAAD) system. The Army is already operating a THAAD battery in South Korea and Guam. The layered approach would buy time while the Pentagon scrambles to field a new interceptor to replace older ground-based interceptors — after canceling its effort to redesign the kill vehicle for the GBIs — in its Ground-based Midcourse Defense system located primarily at Fort Greely, Alaska. With little detail conveyed in MDA's budget request for a layered homeland missile defense plan, Congress is pressuring the agency to come up with a strategy and approach to putting the architecture in place in both the House and Senate passed FY21 defense authorization bills. Much is riding on the success of an upcoming test of the SM-3 Block IIA missile, Vice Adm. Jon Hill said during a Heritage Foundation virtual event on Aug. 18. The missile has seen several test failures in the recent past. “We're going to really stress the SM-3 Block IIA outside its design space,” Hill said. “It was designed for medium and intermediate range. Now we're going against long-range intercontinental ballistic missiles. The analysis says we'll be successful, but nothing is real to any of us until we actually get the empirical data from being out in the flight range.” The test will involve several time zones on several different ranges and the same ICBM target used in the most recent GMD test, Hill said. And while the test is still on track to happen by the end of the year, Hill said, challenges in coordination and travel due to the coronavirus pandemic could possibly have an impact on schedule. When the pandemic hit, “we were ready and postured to go to the Pacific to execute” Flight Test Maritime-44, Hill said, “so we did get the target on station. So the target's out there in the Pacific and it's ready to roll.” Following FTM-44, the agency would like to execute another test against a very complex ICBM target unlike the “simple” one being used in the upcoming test. That target will have “a lot of separation debris and that has a lot of countermeasures,” Hill said. “We want to make sure that the system in total, from the space assets to the radar to the engage-on-remote capability that passes that information to the ship, that ship can actually sift through all that and say, ‘That's the [reentry vehicle] and that's the where the missile's going to go,‘” he added. Success in the upcoming test doesn't mean the agency's work is done, Hill said. Upgrades will be required based on threats, combat system certifications will need to be conducted and work with the Navy to determine where Aegis ships would deploy will have to occur. The agency will also have to determine how quickly it can ramp up its production line for SM-3 Block IIA missiles. Then “if we succeed with Aegis, then we'll go right down the path with THAAD,” Hill said. The second big challenge, after ensuring all the parts work to provide layered coverage, is developing engagement coordination between the different layers, according to Hill. “Let's just say that step one is a ship off the coast as a complement to GMD. Those systems today talk already, but they're not talking in terms of being layered defenders,” Hill said. “So if GMD, for example, decides he's going to wait this first shot out and let the ship take it, we have to have the communication network to go do that. We have to have the technical architecture with the Command and Control Battle Management system, but in that context of layered defense and engagement coordination.” Aegis ships are already able to do engagement coordination among each other and the work the Pentagon is doing to get THAAD and the Patriot air-and-missile defense system to coordinate are “extensible to that problem,” Hill said, “but we still need to do that kind of engineering and that sort of architecture work.” And while a layered missile defense architecture for the homeland is an intricate one, “you don't have to solve the whole problem” at once, Rebecca Heinrichs, a missile defense analyst at the Hudson Institute, said during the Heritage Foundation event. But she cautioned that she did foresee challenges in establishing such an architecture on the political front rather than on the technical side. “Congress always wants to vet these kinds of things, so even though it is Congress that wanted the SM-3 Block IIA test, whenever you start talking about which district it is going to be in, where it's going to go and that kind of thing, that is a political challenge that takes a lot of debate and conversation.” https://www.defensenews.com/digital-show-dailies/2020/08/18/missile-defense-agency-director-lays-out-hurdles-in-path-to-layered-homeland-missile-defense/

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