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October 15, 2019 | International, Land

US Army nears competition that could lead to robots directly engaging the enemy

WASHINGTON — The U.S. Army is close to triggering a competition for both a light and medium robotic combat vehicle by releasing a request for product proposals before the Thanksgiving holiday, according to Brig. Gen. Ross Coffman, the head of combat vehicle modernization for the service.

The plan is to award one contract to one company to build a light variant, and repeat the process for a medium-sized robotic combat vehicle, or RCV, in March 2020. Then each company will deliver four prototypes for evaluation and testing in 12 months from contract award, Coffman told Defense News in a recent interview..

The Army anticipates a large pool of applicants based on a recent evaluation of eight different vehicles on a course at Texas A&M University's RELLIS campus, and because the response to a request for whitepapers for each variant was fruitful.

The caliber of vehicles at the physical demonstration was higher than expected. Companies “really took it seriously” and brought vehicles that weren't just “modified, off-the-shelf” versions, Coffman said. Instead, the robots were “closer to purpose-built than we ever imagined,” he added.

The Army is focused — across all three weight classes of robotic vehicle under pursuit — on a chassis rather than a vehicle as a whole. The idea is to integrate mission systems onto a common chassis for each weight class.

On the heavyweight side, the Army completed a major experiment last month at Camp Grayling, Michigan, where four robotic versions of the M113 armored personnel carrier was evaluated for ground robotic capabilities. At the event, which will be followed by rigorous testing and evaluation at Aberdeen Proving Ground, Maryland, four robotic combat vehicles moved across the battlefield in a wedge formation. Soldiers controlled the platforms to keep them out of harm's way.

“They came online, identified an enemy and then the humans called for fire based on the sensors on this robot,” Coffman said. “And then, once the artillery went in, the robots continued to traverse the terrain and engaged with direct fire against an enemy, destroying that enemy, all while the humans were in sanctuary controlling the battlefield.”

The exercise demonstrated to Coffman that heavy RCVs can reduce the risk to soldiers on the battlefield.

Once Army Test and Evaluation Command can put each vehicle through its paces, the platforms will head to Fort Carson, Colorado, in March 2020. “We're going to put these in the hands of soldiers and they're going to — they're going to get them dirty, they're going to execute tactical operations and they are going to fight against a live [opposing force],” Coffman said. “They are going to take them to the gunnery, and we're going to see all of the capabilities they can do.”

After that phase, the Army plans to evaluate four M113s as well as four medium and four light RCVs that will form a company and execute tactical formations as the Army builds up its capability, according to Coffman.

In 2023, the Army will evaluate purpose-built heavy variants with the medium and light RCVs also in a company formation, Coffman added.

https://www.c4isrnet.com/2019/10/15/us-army-nears-competition-that-could-lead-to-robots-directly-engaging-the-enemy

On the same subject

  • Contract Awards by US Department of Defense - June 19, 2020

    June 22, 2020 | International, Aerospace, Naval, Land, C4ISR, Security

    Contract Awards by US Department of Defense - June 19, 2020

    AIR FORCE Federal Resources, Stevensville, Maryland; W.S. Darley & Co., Itasca, Illinois; US21 Inc., Fairfax, Virginia; Atlantic Diving Supply Inc., Virginia Beach, Virginia; and Tactical & Survival Specialties Inc., Harrisonburg, Virginia, have been awarded a $950,000,000, 10-year, multiple-award, indefinite-delivery/indefinite-quantity contract to provide equipment, training and product support to approximately 3,500 Air Force Special Warfare operators, as well as authorized users in support of Special Warfare mission requirements. Work will be performed at various U.S. locations, and is expected to be completed June 2030. These awards are the result of a competitive acquisition with 17 offers received. Fiscal 2019 other procurement funds in the amount of $2,000 will be obligated on the initial order placed against each of the contracts. Air Force Life cycle Management Center, Wright-Patterson Air Force Base, Dayton, Ohio, is the contracting activity. (FA8629-20-R-5003). Lockheed Martin Aeronautics Co., Fort Worth, Texas, has been awarded an estimated $44,055,036 firm-fixed-price and cost-reimbursable contract for contractor engineering and technical services engine support for Air National Guard and Foreign Military Sales partners. Work will be performed in Thailand; Iraq; Jordan; Taiwan; Turkey; Bahrain; Morocco; Egypt; Chile; Pakistan; Indonesia; Oman; Utah; Texas; and Florida, and is expected to be completed June 30, 2023. This award is the result of a sole-source acquisition and is a basic indefinite-delivery/indefinite-quantity contract. No funds will be obligated at award. Air Force Life Cycle Management Center, Wright-Patterson Air Force Base, Ohio, is the contracting activity (FA8604-20-D-8002). General Dynamics Information Technology, Westwood, Massachusetts, has been awarded a $27,686,482 firm-fixed-price modification (P00012) to task order FA8051-18-F-0045 to support the Air Force Civil Engineering Center (AFCEC) in procurement of professional information technology services for AFCEC's Control Systems Cybersecurity Initiative. This modification provides for the full funding of Option Year One. Work will be performed in Panama City Beach, Florida, as well as various locations worldwide, and is expected to be completed Aug. 19, 2021. Fiscal 2020 operations and maintenance funds in the full amount are being obligated at the time of award. This modification brings the total cumulative face value of this contract to $78,113,693. The 772d Enterprise Sourcing Squadron, Tyndall Air Force Base, Florida, is the contracting activity. Northrop Grumman Systems Corp., Linthicum Heights, Maryland, has been awarded an $18,733,197 firm-fixed-price, cost-plus-fixed-fee modification (P00026) to contract FA8615-17-C-6047 for active electronically scanned array radars of Air Force F-16 aircraft. The contract modification is for definitization of the Radio Frequency Target Generator, additional support equipment and software development to support Phase Two. Work will be performed in Linthicum Heights, Maryland, and is expected to be completed by April 2023. Fiscal 2018 aircraft procurement funds in the amount of $3,510,172; and fiscal 2020 research, development, test and evaluation funds in the amount of $10,103,436 are being obligated at the time of award. Total cumulative face value of the contract is $1,027,044,025. Air Force Life Cycle Management Center, Wright-Patterson Air Force Base, Ohio, is the contracting activity. (Awarded June 18, 2020) Ball Aerospace & Technologies Corp., Beavercreek, Ohio, has been awarded a $12,602,959 contract to develop, prototype and demonstrate an integrated sensor suite capability for effective cockpit sensing, including pilot physiology and cockpit environments. The final product will be a stand-alone prototype system ready for transition to platform program offices for acquisition. Work will be performed in Dayton, Ohio, and is expected to be completed Nov. 21, 2023. This award is the result of a competitive acquisition and seven offers were received. Fiscal 2020 research, development, test and evaluation funds in the amount of $1,750,000 will be obligated at the time of award. Air Force Research Laboratory, Wright-Patterson Air Force Base, Ohio, is the contracting activity (FA8650-20-C-6231). ARMY Airborne Systems North America of California Inc., Santa Ana, California (W911QY-20-D-0027); and Mills Manufacturing Corp.,* Asheville, North Carolina (W911QY-20-D-0028), will compete for each order of the $150,000,000 firm-fixed-price contract for the purchase of MC-6 personnel parachute systems. Bids were solicited via the internet with three received. Work locations and funding will be determined with each order, with an estimated completion date of June 18, 2028. U.S. Army Contracting Command, Aberdeen Proving Ground, Maryland, is the contracting activity. Gilbane Federal, Concord, California, was awarded a $96,903,333 firm-fixed-price contract for construction of a new 135,392 gross square-foot building. Bids were solicited via the internet with five received. Work will be performed at Fort Gordon, Georgia, with an estimated completion date of June 19, 2022. Fiscal 2018, 2019 and 2020 military construction (Army) funds in the amount of $96,903,333 were obligated at the time of the award. U.S. Army Corps of Engineers, Savannah, Georgia, is the contracting activity (W912HN-20-C-3006). Oshkosh Defense LLC, Oshkosh, Wisconsin, was awarded a $71,134,382 modification (PZ0009) to contract W56HZV-19-C-0087 for heavy equipment transport system trailer and contractor logistics support. Work will be performed in Kampen, Netherlands; and Oshkosh, Wisconsin, with an estimated completion date of May 23, 2023. Fiscal 2018 and 2019 other procurement (Army) funds in the amount of $71,134,382 were obligated at the time of the award. U.S. Army Contracting Command, Detroit Arsenal, Michigan, is the contracting activity. Dawson HDR Services JV LLC,* Huntsville, Alabama (W9128A-20-D-0005); Engineering/Remediation Resources Group Inc.,* Martinez, California (W9128A-20-D-0006); GSI Pacific Inc.,* Honolulu, Hawaii (W9128A-20-D-0007); and Na Ali'i Consulting & Sales LLC,* Honolulu, Hawaii (W9128A-20-D-0008), will compete for each order of the $49,000,000 firm-fixed-price contract for environmental service activities at various locations within the U.S. Army Corp of Engineers, Honolulu District's area of responsibility. Bids were solicited via the internet with eight received. Work locations and funding will be determined with each order, with an estimated completion date of June 16, 2025. U.S. Army Corps of Engineers Honolulu, Hawaii, is the contracting activity. Tepa EC,* Colorado Springs, Colorado, was awarded a $46,208,579 firm-fixed-price contract for construction of company operations facilities at Fort Carson. Bids were solicited via the internet with five received. Work will be performed at Fort Carson, Colorado, with an estimated completion date of April 5, 2022. Fiscal 2020 military construction (Army) funds in the amount of $46,208,579 were obligated at the time of the award. U.S. Army Corps of Engineers, Omaha, Nebraska, is the contracting activity (W9128F-20-C-0029). General Electric Co., Cincinnati, Ohio, was awarded a $37,070,579 firm-fixed-price contract for support of the T700 series engine program. Bids were solicited via the internet with one received. Work locations and funding will be determined with each order, with an estimated completion date of Dec. 31, 2025. U.S. Army Contracting Command, Redstone Arsenal, Alabama, is the contracting activity (W58RGZ-20-D-0046). Record Steel And Construction Inc., Boise, Idaho, was awarded a $27,554,000 firm-fixed-price contract for design and construction of an approximately 51,000 square-foot, single-story joint simulation environment facility at Nellis Air Force Base. Bids were solicited via the internet with four received. Work will be performed in Las Vegas, Nevada, with an estimated completion date of June 30, 2022. Fiscal 2020 military construction, defense-wide funds in the amount of $27,554,000 were obligated at the time of the award. U.S. Army Corps of Engineers, Los Angeles, California, is the contracting activity (W912PL-20-C-0018). Sauer Inc., Jacksonville, Florida, was awarded a $20,768,000 firm-fixed-price contract for an operations support facility. Bids were solicited via the internet with two received. Work will be performed in Fayetteville, North Carolina, with an estimated completion date of June 30, 2022. Fiscal 2020 military construction (Army) funds in the amount of $20,768,000 were obligated at the time of the award. U.S. Army Corps of Engineers, Wilmington, North Carolina, is the contracting activity (W912PM-20-C-0016). Stampede Ventures Inc., Nome, Alaska, was awarded a $10,398,844 firm-fixed-price contract to repair multiple systems and areas in Hangar 714 at Dover Air Force Base. Bids were solicited via the internet with one received. Work will be performed at Dover Air Force Base, Delaware, with an estimated completion date of Feb. 19, 2022. Fiscal 2020 civil construction funds in the amount of $10,398,844 were obligated at the time of the award. U.S. Army Corps of Engineers, Philadelphia, Pennsylvania, is the contracting activity (W912BU-20-C-0024). Ophirex Inc.,* Corte Madera, California, was awarded a $9,873,778 hybrid (cost-plus-fixed-fee and firm-fixed-price) contract to support a clinical study to determine the safety and efficacy of Varespladib to control or prevent COVID-19-associated Acute Respiratory Distress Syndrome as an addition to standard of care. Bids were solicited via the internet with 63 received. Work will be performed in Corte Madera, California, with an estimated completion date of June 18, 2023. Fiscal 2020 Defense Health Program funds in the amount of $9,873,778 were obligated at the time of the award. U.S. Army Medical Research Acquisition Activity, Fort Detrick, Maryland, is the contracting activity (W81XWH-20-C-0066). Mahaffey Tent & Awning Co. Inc.,* Memphis, Tennessee, was awarded a $9,201,291 modification (P00007) to contract W9124E-16-D-0006 for furnishing and maintenance of generators and providing potable water, portable light sets, sleep and dining facilities tents, hygiene units, tables, chairs and hand-wash stations. Bids were solicited via the internet with six received. Work locations and funding will be determined with each order, with an estimated completion date of June 20, 2021. The U.S. Army 418th Contracting Support Brigade, Fort Hood, Texas, is the contracting activity. NAVY Ultra Electronics Ocean Systems, Braintree, Massachusetts, is awarded a $45,324,258 modification to previously awarded contract N00024-18-C-6405 for the production of MK54 MOD 0 lightweight torpedo (LWT) array kits. This modification combines purchases for the Navy (18%); the government of Canada (68%); Republic of Korea (8%); Denmark (5%); and Spain (1%), under the Foreign Military Sales (FMS) program. Work will be performed in Braintree, Massachusetts (70%); and Lititz, Pennsylvania (30%). This action is to exercise Phase One of Option Year Two of the MK54 MOD 0 LWT array kits program to supply array nose assembly kits. This option provides MK54 LWT MOD 0 array kits for the Navy and FMS partners, in addition to spares, production support material and related engineering services, hardware support and the maintenance of government-furnished equipment. Work is expected to be complete by March 2023. FMS funding in the amount of $37,374,934; and fiscal 2020 weapons procurement (Navy) funds in the amount of $7,949,324 will be obligated at time of award. Funds will not expire at the end of the current fiscal year. The Naval Sea Systems Command, Washington, D.C., is the contracting activity. Lockheed Martin, Rotary and Mission Systems, Moorestown, New Jersey, is awarded a $25,125,344 cost-plus-incentive-fee modification to previously awarded contract N00024-13-C-5116 to exercise an option for Aegis Combat System Engineering Agent (CSEA) efforts for the design, development, integration, test and delivery of Advanced Capability Build 20. Work will be performed in Moorestown, New Jersey. Under this contract, the Aegis CSEA develops, integrates, tests and delivers computer program baseline advanced capability builds (ACBs) and supports technology insertions (TIs). It also includes a replacement or upgrade of combat system computing hardware and associated middleware/firmware. The design development and develops engineering products support ship integration, developmental test and operational test events, develops training and logistics products and provides field technical support for designated Aegis baselines. The systems engineering, development and integration work under this contract begins with ACB 16 and TI 16, and continues with a future ACB/TI through the period of performance of the contract. Work is expected to be complete by December 2020. Fiscal 2020 research, development, test and evaluation (Navy) funds; and 2020 other procurement (Navy) funding in the amount of $25,125,344 will be obligated at time of award. Funds will not expire at the end of the current fiscal year. The Naval Sea Systems Command, Washington, D.C., is the contracting activity. American Computer Development Inc.,* Frederick, Maryland (N00164-20-D-JN94); Advance Circuit Technology Inc.,* Rochester, New York (N00164-20-D-JN95); Bionetics Corp.,* Heath, Ohio (N00164-20-D-JN96); ZENTECH Bloomington LLC,* Bloomington, Illinois (N00164-20-D-JN97); Printed Circuits Corp.,* Lilburn, Georgia (N00164-20-D-JN98); Sechan Electronics Inc.,* Lititz, Pennsylvania (N00164-20-D-JN99); Spectrum Advanced Manufacturing Technologies Inc.,* Colorado Springs, Colorado (N00164-20-D-JN00); and Unified Business Technologies Inc.,* Troy, Michigan (N00164-20-D-JN01), are awarded a $14,705,110 five-year, firm-fixed-price, multiple award contract for build-to-print circuit card assemblies for military projects. These contracts combine purchases for the Navy (58%); and sales to the governments of other countries (42%) under the Foreign Military Sales program. Work will be performed in Frederick, Maryland; Rochester, New York; Heath, Ohio; Bloomington, Illinois; Lilburn, Georgia; Lititz, Pennsylvania; Colorado Springs, Colorado; and Troy, Michigan. These build-to-print circuit card assemblies are used for military projects including, but not limited to, helmet display tracking system, fixed forward firing weapons and interface unit automatic data processor systems that are utilized on the MH-60R and MH-60S helicopters. Work is expected to be complete by June 2025. If all options are exercised, work will continue through June 2030. These contracts include options, which if exercised, will bring the cumulative value of these contracts to $38,418,061. Working capital funding that does not expire in the amount of $24,000 will be obligated at time of award. This contract was competitively procured via the beta.SAM website, and 11 offers were received. The Naval Surface Warfare Center, Crane Division, Crane, Indiana, is the contracting activity. T&M Painting & Construction Inc.,* Murrieta, California, is awarded $10,000,000 for an indefinite-delivery/indefinite-quantity contract with a maximum amount of $10,000,000 for exterior and interior painting at the Naval Base Point Loma, California. All work on this contract will be performed in San Diego, California. The initial task order is being awarded at $254,029 for exterior painting at Building T302 and Building 145, Naval Information Warfare Center (NIWC) Pacific. The work to be performed is for the preparation of paint surfaces and various buildings aboard Naval Base Point Loma facilities and also includes incidental lead paint removal, scrapping and removing old paint on fascia boards, doors, windows and trim, eves, downspouts and rain gutters and power washing of paint surfaces as needed. Work is expected to be complete by September 2020. The term of the contract is not to exceed 60 months with an expected completion date of June 2025. Fiscal 2020 operations and maintenance (Navy) (O&M,N) contract funds in the amount of $254,029 are obligated on this award. Funds will expire at the end of the current fiscal year. Future task orders will be primarily funded by O&M,N. This contract was competitively procured via the Navy Electronic Commerce Online website, and three proposals were received. The Naval Facilities Engineering Command Southwest, San Diego, California, is the contracting activity (N62473-20-D-0003). Lockheed Martin Rotary and Mission Systems, Owego, New York, is awarded $7,732,575 firm-fixed-price delivery order N00019-20-F-0406 against basic ordering agreement N00019-19-G-0029. Work will be performed in Owego, New York. This delivery order procures labor and hardware to design, develop and test upgrades to currently fielded operation test program sets required for intermediate level support, to include the audio management computer-lite, smart multi-function display, common avionics multi-function display and the control display unit in support of the H-60 Multi-Mission helicopter. Work is expected to be complete by September 2023. Fiscal 2018 aircraft procurement (Navy) funds in the amount of $7,732,575 will be obligated at time of award, all of which will expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Maryland, is the contracting activity. DEFENSE ADVANCED RESEARCH PROJECTS AGENCY Aurora Flight Sciences Corp., Manassas, Virginia, has been awarded a $7,115,128 cost-plus-fixed-fee contract for the Control of Revolutionary Aircraft with Novel Effectors (CRANE) program. Work will be performed in Manassas, Virginia (50%); Tucson, Arizona (26%); St. Louis, Missouri (15%); and Los Angeles, California (9%), with an estimated completion date of June 2021. Fiscal 2020 research and development funds in the amount of $7,109,177 are being obligated at the time of award. This contract is a competitive acquisition in accordance with the original broad agency announcement HR0011-19-S-0072. The Defense Advanced Research Projects Agency, Arlington, Virginia, is the contracting activity (HR0011-20-C-0119). *Small Business https://www.defense.gov/Newsroom/Contracts/Contract/Article/2226670/source/GovDelivery/

  • Contracts for October 18, 2021

    October 19, 2021 | International, Aerospace, Naval, Land, C4ISR, Security

    Contracts for October 18, 2021

    Today

  • The US Air Force has built and flown a mysterious full-scale prototype of its future fighter jet

    September 15, 2020 | International, Aerospace

    The US Air Force has built and flown a mysterious full-scale prototype of its future fighter jet

    By: Valerie Insinna WASHINGTON — The U.S. Air Force has secretly designed, built and flown at least one prototype of its enigmatic next-generation fighter jet, the service's top acquisition official confirmed to Defense News on Sept. 14. The development is certain to shock the defense community, which last saw the first flight of an experimental fighter during the battle for the Joint Strike Fighter contract 20 years ago. With the Air Force's future fighter program still in its infancy, the rollout and successful first flight of a demonstrator was not expected for years. “We've already built and flown a full-scale flight demonstrator in the real world, and we broke records in doing it,” Will Roper told Defense News in an exclusive interview ahead of the Air Force Association's Air, Space and Cyber Conference. “We are ready to go and build the next-generation aircraft in a way that has never happened before.” Almost every detail about the aircraft itself will remain a mystery due to the classification of the Next Generation Air Dominance program, the Air Force's effort for fielding a family of connected air warfare systems that could include fighters, drones and other networked platforms in space or the cyber realm. Roper declined to comment on how many prototype aircraft have been flown or which defense contractors manufactured them. He wouldn't say when or where the first flight occurred. And he refused to divulge any aspect of the aircraft's design — its mission, whether it was uncrewed or optionally crewed, whether it could fly at hypersonic speeds or if it has stealth characteristics. Those attributes, he said, are beside the point. The importance, Roper said, is that just a year after the service completed an analysis of alternatives, the Air Force has proven it can use cutting-edge advanced manufacturing techniques to build and test a virtual version of its next fighter — and then move to constructing a full-scale prototype and flying it with mission systems onboard. “This is not just something that you can apply to things that are simple systems” like Boeing's T-7 Red Hawk trainer jet, the first Air Force aircraft to be built using the “holy trinity” of digital engineering, agile software development and open architecture, Roper said. “We're going after the most complicated systems that have ever been built, and checked all the boxes with this digital technology. In fact, [we've] not just checked the boxes, [we've] demonstrated something that's truly magical.” Now, the Next Generation Air Dominance program, or NGAD, sits at a decision point. Roper declined to say how quickly the Air Force could move its next-gen fighter into production, except to say “pretty fast.” But before the service decides to begin producing a new generation of fighters, it must determine how many aircraft it will commit to buy and when it wants to start purchasing them — all choices that could influence the fiscal 2022 budget. The program itself has the potential to radically shake up the defense industry. Should the Air Force move to buy NGAD in the near term, it will be adding a challenger to the F-35 and F-15EX programs, potentially putting those programs at risk. And because the advanced manufacturing techniques that are critical for building NGAD were pioneered by the commercial sector, the program could open the door for new prime contractors for the aircraft to emerge — and perhaps give SpaceX founder Elon Musk a shot at designing an F-35 competitor. “I have to imagine there will be a lot of engineers — maybe famous ones with well-known household names with billions of dollars to invest — that will decide starting the world's greatest aircraft company to build the world's greatest aircraft with the Air Force is exactly the kind of inspiring thing they want to do as a hobby or even a main gig,” Roper said. The disclosure of a flying full-scale fighter prototype could be just what the Air Force needs to garner more financial support from Congress during a critical time where the service is facing budget constraints and needs to gain momentum, said Mackenzie Eaglen, a defense budget analyst with the American Enterprise Institute. “If you can quickly get to something and show progress through product, it just changes the whole dynamic for the Hill,” she said. “[Roper has] got so many headwinds, it seems this would be a likely avenue to show conceptual success for his ideas.” A radical new acquisition Flying a prototype of its future fighter was the easy part. Now the Air Force must choose whether to commit to a radical method of buying it. Over the last 50 years, the U.S. industrial base has dwindled from 10 manufacturers capable of building an advanced fighter to only three defense companies: Lockheed Martin, Boeing and Northrop Grumman. The time it takes the Air Force to move a new fighter from research and development to full-rate production has stretched from a matter of years to multiple decades. The result is that every fighter program becomes existential for companies, who fight to prove that they can meet technical requirements during the development and production phase at a lower cost than their competitors. The companies are finally able to turn a profit during the later years of a program, when they become locked in as sustainment providers with the technical knowledge necessary for upgrading, repairing and extending the life of their product — often with little congressional interest or scrutiny. “The sustainment account is a black hole that nobody understands. The [operation and maintenance] account is a black hole that no one can figure out,” Eaglen said. “The person who can change sustainment can change the acquisition game, writ large.” For the Air Force, the turning point is when an aircraft hits 15 years old. At that age, maintenance costs compound rapidly, growing another 3-7 percent every year, Roper wrote in a Sept. 15 document titled “Take the Red Pill: The New Digital Acquisition Reality.” But what if instead of spending significant funds on sustaining old jets, the Air Force used that money to buy new ones? Instead of buying a large quantity of a single fighter over decades and retaining each plane for 30 years or more — as is currently the norm — the “Digital Century Series” model, proposed by Roper, posits that advanced manufacturing and software development techniques make it possible for the Air Force to rapidly develop and buy aircraft more frequently, much as the service did during the 1950s when it bought six fighters from six companies just years apart from each other during the original Century Series. In August, Air Force's advanced aircraft program office completed a business case analysis of the Digital Century Series model meant to validate whether the idea was technically feasible and, more importantly, whether it could save money. Leaders found that by applying digital manufacturing and development practices — as used by the T-7 program, as well as in the development of the NGAD prototype — it could drop the total life cycle cost of a next-gen fighter by 10 percent over 30 years compared to legacy fighters like the F-35 and F-15, Roper wrote. But for the same price as a single variant of a digitally manufactured fighter produced with a 30-year life cycle, the Air Force could buy a new fighter every eight years and replace them after 16 years — before the plane reaches the 3,500 flight-hour mark here it starts needing heavy overhauls and expensive modifications to extend its service life. “I don't think it's smart thinking to build one and only one aircraft that has to be dominant for all missions in all cases all the time,” he said. “Digital engineering allows us to build different kinds of airplanes, and if we're really smart ... we ensure smart commonality across the fleet — common support equipment, common cockpit configurations, common interfaces, common architecture, even common components like a landing gear — that simplify the sustainment and maintenance in the field.” The main difference is that the Air Force would flip from spending the majority of fighter program costs upfront instead of at the end of the aircraft's life. To continuously design new fighter jets, the service would keep multiple vendors constantly under contract for the development of new planes, choosing a new design about every eight years. To make a business case that is profitable for industry, it would then buy batches of about 50-80 aircraft every year. The result is a 25 percent increase in development costs and an 18 percent increase in production costs. However, the price of modernizing aircraft would drop by 79 percent while sustainment costs are basically cut in half, Roper wrote in the paper. “I can't make both ends of the life cycle go away; industry has to make a profit somewhere,” Roper said. “And I'm arguing in the paper that if you get to choose what color of money you use for future air superiority, make it research, development and production because it's the sharp point of the spear, not the geriatric side that consumes so much of our resources today.” There is also a strategic benefit to continuous fighter production and development, Roper said. It puts China on the defense, having to respond to U.S. technical advances as new capabilities — whether they're hypersonic missiles or drone wingmen — are matured and spiraled into the fighter's production. “This speeds up the pace at which we can do things so that we can be the disrupter instead of the disrupted, but it does so in a way that can't be undermined by throwing cheap labor at the problem,” he said. The next step is for Air Force leadership to decide how much it can afford for the program in FY22 and whether it will adopt the Digital Century Series model for developing the aircraft. “What we need to do going forward is simply understand the [Department of the Air Force's] level of financial commitment and the date they want us to charge towards for initial operations, and we can fit the acquisition strategy for [NGAD] to it, and explain how quickly we can afford to spiral and when we need to retire the aircraft to generate enough savings to afford those spirals,” he said. “Perhaps getting to the fastest [initial fielding date] may not be the most important thing. It may be important for us to push the [technical] boundaries more. Those are decisions that I've given for leadership to think about. But every decision I've given them is a better decision over the legacy ones.” If the Air Force is going to get financial support for a business plan that requires taxpayers to pay a higher upfront cost for fighter aircraft, it must clearly identify desired combat capabilities, said Rebecca Grant, an aerospace analyst with IRIS Independent Research. “Now we have the F-35, F-15EX and the Digital Century Series' small batch costs,” she said. “If it's that great, maybe it's worth the upfront cost. I could argue that, for sure. Is this the new F-117, which was similar batch size at similar cost and worth every penny? We just don't know.” On the technical side, the Air Force needs to solidify a rigorous, standardized method of conducting test activities in a virtual environment using modeling and simulation tools that can cut down the amount of time needed for live flight tests. It also needs industry to buy in to coding via a government-owned computing environment, Roper said. “We can't have every industry partner creating their own mechanism,” Roper said. “We have to have just as rigorous a process for digital design and assembly as we do for physical design assembly. So we will own that in the government, we will certify that in the government.” And — perhaps most critically — the Air Force will have to sell the concept to Congress. Roper has briefed staff members on the defense committees, and he held classified sessions with many of the lawmakers who sit on those panels to present findings of the business case study as well as the detailed progress of NGAD development and test activities. “I had some tough audiences on this. I've had people that I've been told want to cut the program or they don't understand why we need it,” he acknowledged. “But I have not left a single one of those briefings with anything other than [lawmakers saying]: ‘This is the future, we ought to do it now. And why aren't we going faster?' And the answer [to] why we aren't going faster is simply money. We can push the accelerator down more today because the digital technology allows it.” https://www.defensenews.com/breaking-news/2020/09/15/the-us-air-force-has-built-and-flown-a-mysterious-full-scale-prototype-of-its-future-fighter-jet

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