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February 11, 2020 | International, Aerospace

U.S. Air Force Upgrading C-17 and C-130H Avionics As Supplier Base for Legacy Systems Falls

The U.S. Air Force is undertaking a number of avionics upgrades for Boeing [BA] C-17 and Lockheed Martin [LMT] C-130H transport aircraft, as the supplier base for legacy avionics systems falls, according to the Air Force Life Cycle Management Center (AFLCMC) at Wright-Patterson Air Force Base, Ohio.

“Diminishing Manufacturing Sources Material Shortfalls (DMSMS) are driving avionics-related upgrades,” AFLCMC wrote in email responses to questions from Defense Daily.

The AFLCMC C-17 program office (AFLCMC/WLM) at Robins Air Force Base, Ga., is undertaking a nearly $286 million C-17 Replacement Head-Up Display (RHUD) program with Elbit Systems of America to replace the 1980s-era C-17 HUD by the defunct U.K.-based GEC Avionics, whose former business is now part of Leonardo.

The Elbit Systems RHUD for the C-17 has a Projector Unit (PU) and a Computer Unit (CU) that “displays symbols and real-world conformal imagery over an increased field of view to include the capability to display threat warnings and quadrant, supports two independently selectable video inputs for autonomous landing growth requirements, provides aircraft Electronic Bore-sighting capability, [and] provides improved reliability with a Mean Time between Failure (MTBF) of 3,000 operating hours,” according to AFLCMC/WLM.

A GEC Avionics brochure issued in 1987 for the C-17 HUD said that the HUD has an MTBF of 7,000 operating hours, but, “based on current performance, the actual [HUD] MTBF is between 1,600 and 1,800 hours (lower than predicted),” according to AFLCMC/WLM. “The Statement of Requirements for the Replacement Head Up Display (RHUD) development delivery order requested 3,000 hours MTBF at maturity.”

In addition, for the Boeing C-17 aircraft, the Air Force is undertaking “satellite communications upgrades for increased coverage and throughput speeds along with mitigation of obsolescence issues due to satellite service dates” and “upgrades of legacy aircraft avionics to capabilities of current commercial production aircraft, large area displays, [and] improved weather radars,” AFLCMC/WLM said.

Under a $209 million Beyond Line of Sight (BLOS) program for the C-17, AFLCMC is replacing the aircraft's L-Band Aero-I and Aero-H antennas, providing air traffic control data link capabilities, replacing the Collins Aerospace [UTX] ARC-210 Gen 3 radios with ARC-210 Gen 6 radios, and replacing KYV-5 cryptography with next-gen KYV-5M, AFLCMC/WLM said.

Last July, the Air Force picked Honeywell [HON] to install its JetWave Ka-band fuselage-mounted antenna (MCS-8100 and tail-mounted antenna (MCS-8000) on 70 C-17s to provide real-time weather, video conferencing, large file transfer, encryption capabilities, in-flight briefings, intelligence surveillance reconnaissance video and secure communications in all areas, including over water and remote areas. The C-17 BLOS program will “enable dynamic re-tasking and command and control support of MAF [Mobility Air Forces] aircraft,” the Air Force said. JetWave uses Inmarsat‘s Global Xpress Ka-band service to provide worldwide connectivity with up to 50 Mbps of bandwidth to defense customers, according to Honeywell Aerospace.

In December, AFLCMC completed Block 21 upgrades for all 275 C-17s, operated by the Air Force and allied nations, according to AFLCMC/WLM. The upgrades included hardware and software for Automatic Dependent Surveillance-Broadcast Out (ADS-B Out) required by the U.S. Federal Aviation Administration and aviation authorities in Europe for planes operating in controlled airspace.

“In addition to ADS-B Out, Block 21 included an Identification of Friend or Foe (IFF) modification and other communication/navigation capability software updates,” AFLCMC said. “These additional modifications significantly improve the aircraft's flight management systems.”

For the C-130H, the Air Force last June awarded L3Harris [LHX] a nearly $500 million contract for avionics upgrades to 176 Air Force Reserve and Air National Guard aircraft under the C-130H Avionics Modernization Program (AMP).

L3Harris has chosen Collins Aerospace to provide its commercial off-the-shelf Flight2 integrated avionics system. Collins Aerospace said that is providing seven multifunctional displays (MFDs), three control display units (CDUs), and a new digital autopilot that will replace more than 100 analog instruments in C-130H cockpits.

The AFLCMC C-130 program office (AFLCMC/WLN) at Robins Air Force Base said that the C-130H AMP increments 1 and 2 include “compliance with latest commercial and military Position, Navigation, and Timing (PNT) standards, a new flight management system, new commercial and military GPS receivers, improved [RNP] Required Navigation Performance], compliance with VHF 8.33KHz channel spacing requirements and ADS-B Out and Mode S Enhanced Surveillance (EHS) requirements, military satcom voice and data via the Lockheed Martin Mobile User Objective System (MUOS), improved UHF anti-jam capability via the Collins Aerospace Second generation Anti-jam Tactical UHF Radio for NATO (SATURN), Real-Time Information into the Cockpit (RTIC), Link 16, [and a] digital map.”

The C-130H upgrades also include a terrain awareness and warning system (TAWS), according to AFLCMC/WLN. RTIC is to allow the C-130H aircraft to share data with other systems over multiple data link networks.

https://www.defensedaily.com/u-s-air-force-upgrading-c-17-c-130h-avionics-supplier-base-legacy-systems-falls/air-force/

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  • Contract Awards by US Department of Defense - June 11, 2020

    June 12, 2020 | International, Aerospace, Naval, Land, C4ISR, Security

    Contract Awards by US Department of Defense - June 11, 2020

    DEFENSE MICROELECTRONICS ACTIVITY Lockheed Martin Corp., Owego, New York (HQ0727-16-D-0001); BAE Systems Information and Electronics, Nashua, New Hampshire (HQ0727-16-D-0002); General Dynamics Mission Systems, Bloomington, Minnesota (HQ0727-16-D-0003); Northrop Grumman Systems Corp., Linthicum Heights, Maryland (HQ0727-16-D-0004); Cobham Advanced Electronics Solutions Inc., Lansdale, Pennsylvania (HQ0727-16-D-0005); Raytheon Co., El Segundo, California (HQ0727-16-D-0006); The Boeing Co., Hazelwood, Missouri (HQ0727-16-D-0007); and Honeywell International Inc., Albuquerque, New Mexico (HQ0727-16-D-0008), are being awarded a maximum $10,271,000,000 modification on existing indefinite-delivery/indefinite-quantity, Advanced Technology Support Program IV (ATSP4) contracts. The modification raises the ceiling on the current ATSP4 contracts from $7,200,000,000 to $17,471,000,000. ATSP4 are multiple-award, indefinite delivery/indefinite quantity contracts for engineering services designed to resolve problems with obsolete, unreliable, unmaintainable, underperforming, or incapable electronics hardware and software through development of advanced technology insertions and applications to meet the requirements of the Department of Defense for a quick reaction capability. With all options exercised, the ordering period goes until March 31, 2026. The contracts were competitively procured via a February 2015 solicitation resulting in nine proposals and eight awards. No funds are being obligated on award. Funding will occur through individual task orders. The Defense Microelectronics Activity, McClellan, California, is the contracting activity. NAVY Lockheed Martin Corp., Lockheed Martin Aeronautics Co., Fort Worth, Texas, is awarded a $368,194,942 not-to-exceed, undefinitized contract modification (P00036) to previously awarded fixed-price-incentive-firm-target, firm-fixed-price, cost-plus-fixed-fee contract N00019-17-C-0001. This modification provides for the procurement of five F-35A Lightning II lot 14 aircraft, one F-35B lot 14 combat aircrafts and associated red gear for the government of Italy. It also authorizes the common capability scope of work at the Final Assembly and Checkout Facility in Cameri, Italy. Work will be performed in Fort Worth, Texas (35%); Cameri, Italy (28%); El Segundo, California (15%); Warton, United Kingdom (8%); Orlando, Florida (4%); Nashua, New Hampshire (3%); Baltimore, Maryland (3%); San Diego, California (2%); various locations within the continental U.S. (1.3%) and various locations outside the continental U.S. (0.7%). Work is expected to be complete by June 2023. Non-Department of Defense funds for $184,429,857 will be obligated at time of award, none of which will expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Maryland, is the contracting activity. DRS Systems Inc., Melbourne, Florida, is awarded a $120,009,046 not-to-exceed, cost-plus-incentive-fee, firm-fixed-price, cost undefinitized contract to provide non-recurring engineering to design, develop, integrate and test engineering development models and production representative models of weapons replaceable assemblies for the AN/AAQ-45 Distributed Aperture Infrared Countermeasure system. Work will be performed in Dallas, Texas (61%); San Diego, California (31%); Fort Walton Beach, Florida (7%); and Melbourne, Florida (1%), and is expected to be complete by June 2024. Fiscal 2020 research, development, test and evaluation (Navy) funds in the amount of $23,497,884 will be obligated at time of award, none of which will expire at the end of the current fiscal year. This contract was not competitively procured pursuant to Federal Acquisition Regulation 6.302-1. The Naval Air Systems Command, Patuxent River, Maryland, is the contracting activity (N00019-20-C-0041). Harper Construction Co. Inc., San Diego, California, is awarded a $65,165,290 firm-fixed-price contract for the design and construction of a high-bay maintenance hangar for the Bell Boeing V-22 aircraft at Naval Base Coronado. The contract also contains one unexercised option and two planned modifications, which will increase the cumulative contract value to $66,148,955, if exercised. Work will be performed in San Diego, California. The work to be performed provides for the design and construction of a steel-framed and high-bay maintenance hangar for aircraft, to include one and a half modules of hangar space and associated airfield pavement for aircraft ingress and egress to hangars. The new facility will contain high-bay space, shops and maintenance space, operation, training, administrative space and supporting site infrastructure improvements. The project also includes construction of a hangar access apron. The option, if exercised, provides for reconstruction of the existing north parking lot. The planned modifications, if issued, provide for furniture, fixtures and audiovisual equipment. Work is expected to be complete by January 2023. Fiscal 2019 military construction (Navy) contract funds in the amount of $644,756 and fiscal 2020 military construction (Navy) contract funds in the amount of $64,520,534 are obligated on this award and will not expire at the end of the current fiscal year. This contract was competitively procured via the Federal Business Opportunities website and seven proposals were received. The Naval Facilities Engineering Command Southwest, San Diego, California, is the contracting activity (N62473-20-C-0553). Lockheed Martin Corp., Lockheed Martin Aeronautics Co., Fort Worth, Texas, is awarded $31,065,000 for a not-to-exceed, undefinitized contract modification (P00006) to previously issued order 0097 against basic ordering agreement N00019-14-G-0020. This modification provides supplier non-recurring engineering, development of design documentation and the creation of modification instructions for the developmental test fleet in support of the Joint Strike Fighter aircraft for the Navy, Air Force, Marine Corps and non-Department of Defense (DOD) participants. Work will be performed in El Segundo, California (85%); and Fort Worth, Texas (15%). These efforts will support service life extensions and enable the developmental test fleet to maintain currency with delivered technology. Work is expected to be complete by February 2022. Fiscal 2020 research, development, test and evaluation (Navy) funds in the amount of $3,698,820; fiscal 2020 research, development, test and evaluation (Air Force) funds in the amount of $3,698,820 and non-DOD participant funds in the amount of $1,602,360 will be obligated at time of award, none of which will expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Maryland, is the contracting activity. Fukunaga & Associates Inc.,* Honolulu, Hawaii, is awarded a $30,000,000 indefinite-delivery/indefinite-quantity, architect-engineering contract with a maximum amount of $30,000,000 for architect-engineer services for various utility projects and other projects primarily under the cognizance of Naval Facilities Engineering Command, Hawaii. The initial task order is being awarded at $929,417 for the replacement of a 24-inch waterline at Joint Base Pearl Harbor-Hickam, Hawaii. The work to be performed provides for architect-engineer services for utility projects with associated multi-discipline architect-engineer support services. The type of design and engineering services expected to be performed under this contract are primarily for request for proposal (RFP) documentation for the design-bid-build utility projects with associated multi-discipline architect-engineering support services for new construction, alteration, repair and installation of mechanical systems and associated facilities. Other design and engineering services may include, but are not limited to, design-build RFP documentation, engineering investigations/concept studies, functional analysis concept development/charrettes and post construction award services. Work for this task order is expected to be complete by March 2021. Fiscal 2020 operations and maintenance (Navy) (O&M,N) contract funds in the amount of $929,417 are obligated on this award and will expire at the end of the current fiscal year. The term of the contract is not to exceed 60 months with an expected completion date of June 2025. Future task orders will be primarily funded by O&M,N funds. This contract was competitively procured via the beta.SAM website and two proposals were received. The Naval Facilities Engineering Command, Hawaii, is the contracting activity (N62478-20-D-5037). Leidos Inc., Reston, Virginia, is awarded a $7,456,371 firm-fixed-price and cost reimbursement task order under the General Services Administration One Acquisition Solution for Integrated Services (GSA OASIS). This indefinite-delivery/indefinite-quantity contract is also for a wide range of operational, analytical and management support services in support of the U.S. Marine Corps Central Command. Work will be performed in Tampa, Florida (90%); and Bahrain (10%). Work is expected to be complete by June 2021. If all options are exercised, work will continue through December 2025. This task order includes a 12-month base period, four 12-month option periods and one six-month option period, which, will bring the cumulative value of this task order to $48,846,236 if exercised. Fiscal 2020 operations and maintenance (Marine Corps) funds in the amount of $7,456,371 will be obligated at the time of award and will expire at the end of the current fiscal year. This task order was competitively solicited via the GSA OASIS Pool 1 and four proposals were received. The Marine Corps Installations National Capital Region-Regional Contracting Office, Quantico, Virginia, is the contracting activity (M00264-20-F-0227). ARMY INTEC Group LLC,* Paducah, Kentucky (W912QR20D0021); Dawn Inc.,* Warren, Ohio (W912QR-20-D-0022); RJ Runge,* Port Clinton, Ohio (W912QR-20-D-0023); G.M. Hill Engineering Inc.,* Jacksonville, Florida (W912QR-20-D-0024); and Nisou LGC JV LLC,* Detroit, Michigan (W912QR-20-D-0025), will compete for each order of the $45,000,000 firm-fixed-price contract for Great Lakes and Ohio River Division mission boundaries construction services. Bids were solicited via the internet with 16 received. Work locations and funding will be determined with each order, with an estimated completion date of June 10, 2023. U.S. Army Corps of Engineers, Louisville, Kentucky, is the contracting activity. Dyncorp International LLC, Fort Worth, Texas, was awarded a $22,161,082 hybrid (cost-no-fee, cost-plus-fixed-fee, time-and-materials) contract modification (P00055) for aviation maintenance services. Bids were solicited via the internet with five received. Work will be performed Fort Bragg, North Carolina; Afghanistan; and Iraq with an estimated completion date of Nov. 30, 2020. Fiscal 2020 operations and maintenance (Army) funds in the amount of $22,161,082 were obligated at the time of the award. U.S. Army Contracting Command, Redstone Arsenal, Alabama, is the contracting activity (W58RGZ-19-C-0025). Alliant Techsystems Operations LLC, Plymouth, Minnesota, was awarded a $16,986,480 modification (P00074) to contract W15QKN-13-C-0074 for Global Positioning System receiver for precision guidance kit M1156. Work will be performed in Plymouth, Minnesota, with an estimated completion date of June 3, 2024. Fiscal 2020 procurement of ammunition (Army) funds in the amount of 16,986,480 were obligated at the time of the award. U.S. Army Contracting Command, Newark, New Jersey, is the contracting activity. U.S. SPECIAL OPERATIONS COMMAND T3i Inc., Imperial Beach, California, was awarded a $26,413,688 maximum single award “C” type contract (H92240-20-C-0003) with options included to extend services for survival, evasion, resistance, escape and personnel recovery training in support of Naval Special Warfare Command (NSWC) enterprise requirements. Fiscal 2020 operations and maintenance funds in the amount of $384,347 are being obligated at the time of award. The work will be performed in various locations in the U.S. and may continue through fiscal 2026, if all options are exercised. The contract was awarded competitively using Federal Acquisition Regulation Part 15 procedures with six proposals received. NSWC, Coronado, California, is the contracting activity. DEFENSE ADVANCED RESEARCH PROJECTS AGENCY Raytheon BBN Technologies Corp., Cambridge, Massachusetts, was awarded a $12,039,376 cost-plus-fixed-fee contract for a research project under the Fast Network Interface Cards (FastNICs) program. The FastNICs program will speed up applications such as the distributed training of machine learning classifiers by 100 times through the development, implementation, integration and validation of novel, clean-slate network subsystems. Work will be performed in Cambridge, Massachusetts, and Seattle, Washington, with an expected completion date of June 2024. Fiscal 2020 research, development, test and evaluation funds in the amount of $1,670,000 are being obligated at time of award. This contract was a competitive acquisition under an open broad agency announcement and eight offers were received. The Defense Advanced Research Projects Agency, Arlington, Virginia, is the contracting activity (HR0011-20-C-0089). DEFENSE LOGISTICS AGENCY Oshkosh Defense LLC, Oshkosh, Wisconsin, has been awarded a maximum $10,836,726 firm-fixed-price, requirements contract for pneumatic tires for palletized load system vehicle wheels. This was a competitive acquisition with one response received. This is a three-year contract with no option periods. Locations of performance are Wisconsin and New Jersey, with a June 10, 2023, performance completion date. Using military service is Army. Type of appropriation is fiscal 2020 through 2023 Army working capital funds. The contracting activity is the Defense Logistics Agency Land and Maritime, Warren, Michigan (SPRDL1-20-D0065). *Small Business https://www.defense.gov/Newsroom/Contracts/Contract/Article/2217371/source/GovDelivery/

  • Lockheed deems first test shot of precision strike missile a success, amid Raytheon delay

    December 11, 2019 | International, Land

    Lockheed deems first test shot of precision strike missile a success, amid Raytheon delay

    By: Jen Judson WASHINGTON — The first test shot of Lockheed Martin's precision strike missile at White Sands Missile Range, New Mexico, was a success, the company said in a statement. “All test objectives were achieved,” the statement read. The PrSM was fired Dec. 10 from a U.S. Army High Mobility Artillery Rocket System launcher and flew roughly 240 kilometers to the target, the release stated. “Today's success validates all of the hard work our PrSM team has put into the design and development of this missile,” said Gaylia Campbell, the company's vice president of precision fires and combat maneuver systems. “This test flight is the most recent success in a long line of product component and sub-component testing successes conducted as part of our proven development discipline to assure total mission success for our U.S. Army customer.” The test objectives, according to Lockheed, included staying on course and maintaining the trajectory, range and accuracy. The first flight tests for PrSM — meant to replace the Army Tactical Missile System — were delayed until the end of this year due to technical issues, the director in charge of Long-Range Precision Fires modernization, Brig. Gen. John Rafferty, said in July. “There were a couple of technical issues that caused us to delay about 90 days for the flight test," he said. "There was a mishap at a facility that caused some of the delay, followed by Mother Nature ... extreme weather that made repair at that facility near impossible for a period of time.” When pressed for specifics, Rafferty said the mishap was not at a Raytheon or Lockheed facility, but rather a sub-vendor used by both teams. Raytheon and Lockheed Martin have been in a head-to-head competition to deliver a future PrSM missile to the Army. While Lockheed was originally intended to test its missile in flight after Raytheon, the latter defense company experienced technical issues, according to sources, and had to push its flight test from November to early next year. The Army has a goal to initially field a new PrSM in 2023; it is one of the major development efforts within the Army's long-range precision fires portfolio. LRPF is the Army's top modernization priority. The service has accelerated PrSM's fielding timeline by several years and will stick to the baseline requirements for the missile to get there. Each company will have subsequent flight tests after the initial shot to help garner further data for development and refinement, leading the Army to choose a winner. The Army also plans to adjust its maximum range requirement following critical test shots of the two PrSMs. The missile's current maximum range requirement is 499 kilometers, which is the range that was compliant under the now-collapsed Intermediate-Range Nuclear Forces Treaty between the United States and Russia. The United States withdrew from the treaty in August, and so the Army no longer has to adhere to the range limit for its missiles. Rafferty said the baseline missile could reach a range of 550 kilometers based on data from both companies competing to build the PrSM. But the Army won't consider adjusting its requirements until each company has observed how their respective missile behaves in real flight tests. https://www.defensenews.com/land/2019/12/10/lockheed-deems-first-test-shot-of-the-precision-strike-missile-a-success-raytheons-is-delayed

  • UK wins global F-35 support assignment worth £500M

    February 13, 2019 | International, Aerospace

    UK wins global F-35 support assignment worth £500M

    The F-35 avionic and aircraft component repair hub in North Wales was awarded a second major assignment of work worth some £500M by the US Department of Defense. Following the announcement in 2016 that the UK would be the location of the global repair hub for the initial tranche of F-35 components, today's news sees significantly more UK support work to the cutting-edge jets. This new assignment will support hundreds of additional F-35 jobs in the UK - many of them at the MOD's Defence & Electronics Components Agency (DECA) at MOD Sealand, where the majority of the work will be carried out. It will see crucial maintenance, repair, overhaul and upgrade services for an even wider range of F-35 avionic, electronic and electrical systems for hundreds of F-35 aircraft based globally. The winning solution builds on the innovative joint venture formed between the MOD (DECA), BAE Systems and Northrop Grumman called Sealand Support Services Ltd (SSSL). SSSL support work and services for F-35 are scheduled to commence from 2020. Defence Secretary Gavin Williamson said: This announcement keeps Britain right at the centre of the global F-35 partnership, the largest defence programme in history. It is a vote of confidence in our highly-skilled workforce and high-tech industry that provides us and our allies with the very best of what British engineering has to offer. Our vision of Global Britain brings with it new and exciting opportunities to provide top quality goods made in Britain to the rest of the world. This deal builds on the strong foundations of the UK's enduring defence partnership with the US. It is a significant boost for British jobs and those highly-skilled workers who enable these world-class fighter jets to continue keeping us safe and secure. RAF F-35B Lightnings at RAF Marham. Crown copyright. This assignment recognizes the world-class skills and critical support being provided at DECA - a MOD-owned Executive Agency. It places North Wales at the very heart of F-35 support delivery for the next 40 years and directly supports hundreds more high-tech F-35 jobs in the UK. Secretary of State for Wales Alun Cairns said: With this announcement, MoD Sealand is once again proving its credentials as a vital component repair hub for the F-35 aircraft. The UK's defence outlook is bolstered by the skills of thousands of people employed across the industry in Wales, including those supporting essential equipment to the Armed Forces. I'm delighted that the skills of our labour force have been recognised with this reinforced investment in the north-east Wales economy, which will continue to provide a prosperous source of employment and growth to this region through the wider supply chain over the coming years. Sir Simon Bollom, CEO of the MOD's procurement agency, Defence Equipment and Support, added: In winning this work, the UK has demonstrated how the MOD can collaborate effectively with industry bringing together a highly skilled and experienced workforce to offer an innovative and best value support solution for the benefit of F-35 partners. The UK also benefits from a long-term commitment to the F-35 programme and its unique defence relationship with the US. Together with our partners from DECA, BAE Systems and Northrop Grumman, SSSL will be able to offer the F-35 programme engineering excellence, world-class innovation and agility. An RAF F-35B Lightning performing a hover manoeuvre. Crown copyright. DECA has a long and illustrious history in providing avionic services to fast-jet aircraft. This further F-35 assignment reaffirms DECA's role in providing services and support to the world's most advanced fighter aircraft for decades to come. DECA's Chief Executive, Geraint Spearing said: It is particularly pleasing that we will provide such a critical and substantial element of the Global F-35 component sustainment solution. This is testament to the hard work and dedication of our workforce and will secure these world class skills in support of defence and security for many years to come. The news follows a November 2018 announcement that the UK has ordered 17 more F-35B aircraft, which will be delivered between 2020 and 2022, to join the 17 British aircraft currently based at RAF Marham and in the US, as well as another already on order. Also, in November 2018, the MOD awarded a £160M contract to Kier VolkerFitzpatrick to deliver infrastructure to ready RAF Lakenheath for 2 squadrons of US Air Force F-35s. The Suffolk airbase will be the first permanent international site for US Air Force F-35s in Europe and continues the base's long and proud history of supporting US Air Force capability in the UK. https://www.gov.uk/government/news/uk-wins-global-f-35-support-assignment-worth-500m

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