Back to news

August 7, 2019 | International, Aerospace

Here’s why Boeing is getting $55.5M to fix a problem with the Air Force’s new tanker

By: Valerie Insinna

WASHINGTON — The Air Force will pay up to $55.5 million for Boeing to redesign the KC-46's boom, but it will cost more than that to field a fix to the problem.

According to a Aug. 2 contract announcement, the award will pay for a “system level hardware and software critical design review of the boom telescope actuator redesign,” and Boeing will receive $21 million of the proposed award value immediately. But because the contract has yet to be definitized, Boeing could receive up to $55.5 million once terms of the deal are cemented.

And since initial award only covers the redesign of the boom — not the costs of testing, fabricating and retrofitting the new booms on existing aircraft — it stands to reason that the Air Force will owe additional money to Boeing to completely fix the issue.

Unlike the other remaining critical deficiencies on the KC-46 program, the Air Force has agreed to foot the cost of fixing the boom problem, as it is a change in the service's initial requirements.

Boeing's current boom design meets international standards for thrust resistance, and the Air Force accepted that design at Milestone C in 2016, when the KC-46 was cleared for production. But later flight tests demonstrated that the boom produces too much thrust resistance to refuel the A-10, necessitating a change in design.

In January, an Air Force official told Defense News the process of redesigning and manufacturing the new booms could take about two years.

The Air Force plans to buy 179 KC-46s over the life of the program. After years of delays due to technical issues, the service signed off to accept the first tanker in January, which was then delivered to McConnell Air Force Base, Kan., later that month.

The KC-46 made its first flight for the initial operational test and evaluation phase on June 4 at McConnell AFB.

Boeing is on the hook to pay for the other major critical deficiency: a redesign of the Remote Vision System, a collection of cameras and sensors that allow the boom operator to steer the boom into the fuel receptacle of the receiving aircraft.

The service became aware of this problem after pilots experienced difficulties directing the boom during refueling, sometimes scraping the surface of the receiver aircraft — a mistake that could compromise the low observable coating of stealth aircraft.

Despite this issue, the Air Force has decided to accept KC-46 tankers so that pilots can begin training with the new aircraft. However, the service is withholding up $28 million per plane in order to incentivize Boeing to move quickly on a redesigned RVS. About $360 million has been withheld so far, according to Defense One.

https://www.defensenews.com/air/2019/08/06/heres-why-boeing-is-getting-555m-to-fix-a-problem-with-the-air-forces-new-tanker/

On the same subject

  • Eurosam unveils new SAMP/T air defense variant at Dubai Airshow

    November 17, 2021 | International, Aerospace

    Eurosam unveils new SAMP/T air defense variant at Dubai Airshow

    The system has a 150-kilometer interception range and a 350-kilometer detection range, and it features a 360-degree multifunctional radar fitted with a rotating active electronically scanned array antenna based on gallium nitride technology.

  • USS Gerald R Ford bristles with next-gen tech on initial deployment

    November 3, 2022 | International, Aerospace

    USS Gerald R Ford bristles with next-gen tech on initial deployment

    Carrier boasts 23 new technologies including the Electromagnetic Aircraft Launch System and the Advanced Weapons Elevator.

  • BAE awarded $111M contract for Navy's Archerfish mine neutralizers

    September 22, 2020 | International, Naval, C4ISR

    BAE awarded $111M contract for Navy's Archerfish mine neutralizers

    Ed Adamczyk Sept. 21 (UPI) -- BAE Systems announced a contract Monday worth up to $111 million to supply the U.S. Navy with Archerfish mine neutralizers. Archerfish is used by the US Navy's MH-60S Helicopter squadrons as part of their Airborne Mine Neutralization System capability, and reduces the need to put diving personnel in the water for clearance missions, according to the company. The system is a remote-controlled, torpedo-like device that can be launched and operated from a surface ship, helicopter or an unmanned underwater vehicle. Using fiber optic data link relays, Archerfish can provide real-time sonar pictures of potential targets through on-board sensors, a BAE statement on Monday said. "Archerfish not only keeps sailors safer, it also reduces the number and cost of mine clearance missions," said Brooke Hoskins, director of products and training for BAE's maritime services business. Each AMNS device consists of a Launch and Handling System for all data processing during a mission, and up to four elements called destructors, which handle target acquisition and demolition. The Navy established a requirement for rapid neutralization of bottom and moored sea mines to support operations in littoral zones, confined straits, choke points and the amphibious objective area. This is the fourth Navy contract awarded to BAE since 2003 to build AMNS devices, which will be manufactured at the company's facilities in Britain. The number of devices ordered by the Navy was not reported. https://www.upi.com/Defense-News/2020/09/21/BAE-awarded-111M-contract-for-Navys-Archerfish-mine-neutralizers/3721600703371/

All news