September 26, 2019 | International, Aerospace, Naval, Land
Defects found in a $5 electrical component will delay the Navy and Air Force nuclear warhead refurbishment program by 18 months and cost more than $1 billion to fix, a National Nuclear Security Administration official said during a congressional hearing Wednesday.
The faulty components are small commercially available capacitors that were to be used in upgrades to the Navy's W88 nuclear warheads. These weapons are deployed on the Trident II D5 submarine-launched ballistic missile systems. Similar capacitors are needed to upgrade the Air Force's B61-12 gravity bomb, Charles Verdon, deputy administrator for defense programs at the National Nuclear Security Administration, told members of the House Armed Services subcommittee on strategic forces during the unclassified portion of Wednesday's hearing.
When engineers evaluated available parts, they ran tests to determine if the off-the-shelf capacitors were compatible with the systems due for upgrades, Verdon said. Initial results suggested the components would work in the short-term.
“Early tests on the capacitors now in question and subsequent tests including component, major assembly and full-up integrated system flight tests demonstrated that these components meet requirement today. Industry best practices were used to stress the components beyond their design planned usage as a way to establish confidence that they will continue to work over the necessary lifetime of the warhead,” Verdon said. “During stress testing, a few of these commercially available capacitors did not meet the reliability requirements.”
The problem is, these parts used in the warhead upgrades must survive for decades, up to 30 years after production, Verdon said. However, the quality of each capacitor production lot varied, which led to the stress testing failure. Instead of using the capacitors and risking readiness in the future, Verdon said his agency decided to delay the upgrade work, initially scheduled to begin in December.
Replacement capacitors are being produced but will cost about $75 per unit, compared with the $5 per unit cost of the off-the-shelf capacitors that failed stress testing.
“The use of commercial-off-the-shelf electric components needs to be improved to reduce future COTS-related risk,” Verdon said.
The Navy is working with U.S. Strategic Command to understand how the 18-month delay will affect near-term deployments, Vice Adm. Johnny Wolfe, the director of strategic systems programs for the Navy, told the panel.
“Currently, today, based on what we're doing with STRATCOM, we will meet the requirements as we move forward,” Wolfe said.
The Navy and STRATCOM are developing a mitigation plan which includes is reevaluating how to turn around the submarine-based nuclear missile stockpile and how to schedule warheads for upgrades in the future, Wolfe said. More details on the Navy's plan to be discussed in a classified hearing.
“If you look at the age of these systems and the technology we're using, these are tough, tough issues to solve, and it's critical technology that we're learning as we modernize these,” Wolfe said.
Rep. Jim Cooper (D-Tenn.), chair of the strategic forces subcommittee, said he held the hearing because he wanted more information on what NNSA was doing to avoid more delays. He called the recapitalization “both necessary and hugely expensive” in his written opening statement.
“Maintaining Congress and the public's confidence in these programs, and their effective execution, is imperative,” he wrote.
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By: Joe Gould HALIFAX, Canada — A top uniformed NATO official warned Friday the European Union army concept endorsed by French President Emmanuel Macron and German Chancellor Angela Merkel would be “duplicative” and “unwise.” In an interview at the Halifax International Security Forum, UK Air Marshal Sir Stuart Peach, chairman of the NATO Military Committee, pointed to NATO's strength as a single set of forces, with a unique command and control network and planning process. “It's not rhetoric based. It's real planning based on real data,” Peach said. “And therefore, why would you wish to duplicate or replicate the strengths of an existing strong alliance.” The comments came after Merkel on Tuesday floated the idea of a “real, true European army,” to compliment NATO during a speech before a session of the European Parliament. Those remarks virtually echoed Macron's call a week earlier, in an interview with Europe 1. U.S. President Donald Trump called Macron's comments “very insulting” in a spate of Twitter posts as the two held a meeting last week in Paris. Trump himself has tested the strained bonds with some of America's closest allies by pressuring NATO allies to rely less on the U.S. and dedicate a greater percentage of their gross domestic products to defense. On Tuesday, NATO Secretary General Jens Stoltenberg alluded the proposal of a European force at a NATO conference in Berlin, saying he welcomed, “increased EU efforts on defense, because I think that can actually help to strengthen NATO.” European allied militaries can act without the U.S. so long as they use NATO command structures, Stoltenberg said. “It will be not a wise decision by all those nations who are members of both NATO and the European Union to start to have two sets of command structures, or duplicate what NATO is doing,” Stoltenberg said. On Friday, Peach referred to Stoltenberg's remarks, saying, “Of course, as chairman of the military committee, I agree with [Stoltenberg]. It's unwise to duplicate.” Peach emphasized that NATO has a, “single set of forces, and in our processes, those forces are trained, and assured and certified by NATO.” At the conference, Peach had a broader message that the alliance's 29 members member remain committed to it — and that it is adapting with the times. “Throughout the history of the alliance there have been inevitable tussles about how to go forward,” Peach said. “But throughout as a military alliance, we have adapted our command and control structure, responded to new challenges, embraced new members and continued to adapt to new types of warfare and new threats.” Separately, Finland and Norway intend to launch diplomatic discussions with Moscow over suspected GPS signal-jamming by Russia's military, which overlapped with NATO's Trident Juncture exercises, the largest maneuvers in the High North since the end of the Cold War. Peach on Friday would not confirm the interference took place, but called the principle of freedom of navigation, “very, very important, both to NATO and the International community.” “Freedom of navigation is not just freedom of navigation at sea, so we need to analyze claims with data. And anything that interrupts freedom of navigation is important to be reported," he said. How to manage and operate within the electromagnetic spectrum are important topics that deserve more attention, he said. https://www.defensenews.com/global/europe/2018/11/17/nato-official-warns-eu-force-would-be-unwise/