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September 2, 2020 | International, Aerospace

F-35 program costs are evolving, and these savings matter

By:

Last month, Congress held an oversight and accountability hearing regarding the F-35 Joint Strike Fighter's burdensome logistical IT system. The Department of Defense Office of Inspector General reported earlier this year that millions of additional dollars were spent in the form of labor hours by military personnel who manually tracked the plane's spare parts since its electronic logistical system didn't. The congressional review was undoubtedly warranted, especially as the F-35 program office phases in a newer system over the next two years to replace its legacy IT platform.

But noticeably absent from this testimony, was a more fulsome discussion (and understanding) about the affordability of the program and how both acquisition costs and the price to fly the aircraft are significantly trending downward at a time that matters most.

In an era of increased military competition against peer adversaries and during a period of tremendous budgetary constraints in the United States, incremental savings across a large enterprise such as the F-35 program matter. The Defense Department understands this well. It has smartly leveraged its buying power, driving down the cost of each F-35A to approximately $80 million one year earlier than planned — now costing taxpayers less than some of the less capable fourth-generation aircraft, and on a par with others. The F-15EX, for example, costs nearly $88 million, and gives our forces no help in a fifth-gen fight.

Why spend more for less? This is critical because over the next five years, the number of F-35s purchased will more than double to approximately 1,200 aircraft. That translates to increased capacity and capability for the United States and its allies as they operate in the Indo-Pacific and European theaters.

Congress recognizes that the costs to acquire the aircraft have been significantly reduced, and it has now rightfully turned its attention to the costs associated with sustaining the aircraft. But most lawmakers missed the opportunity during July's hearing to more fully explore a key statement made by the F-35′s prime contractor, Lockheed Martin.

Lockheed announced that it has reduced its share of the aircraft's sustainability cost per flying hour over the past five years by nearly 40 percent, plummeting the costs to fly the aircraft to nearly $5,000 less each hour than earlier hourly costs.

The company says it has invested hundreds of millions of dollars to build state-of-the-art tools, analytics, machine learning and artificial intelligence, which has led to labor efficiency gains as well as improvements to supply response times and data quality. The company implemented robust asset management tools and robotic automation to eliminate manual tasks, while placing a concerted focus on improving the reliability of aircraft parts to meaningfully reduce future repair requirements and material costs.

This is significant because the number of hours flown each year will increase by approximately 140,000 hours over the next five years alone. Those savings add up.

And more can be done. The F-35′s manufacturer believes it can further drive down its cost share to fly the aircraft by approximately an additional 50 percent. This is all the more significant when considering that the military services and aircraft's engine maker, Pratt & Whitney, are responsible for more than one-half of the total sustainment costs of the program.

If a similar level of savings can be achieved by the Air Force, Navy, Marine Corps, and Pratt & Whitney, those savings can be confidently reinvested back into the program to ensure enough aircraft are being procured to deter and, if necessary, fight our adversaries. As the military services and foreign countries consider future threats and the capabilities needed to impede adventuresome opponents, these savings matter.

These savings come at the same time the DoD reports that the aircraft's mission-capable rate has increased from the mid-50th percentile to the low 70th percentile from just a couple of years ago. And further improvements in the aircraft's mission-capable rate should be forthcoming as repair backlogs and mismatched spare parts are corrected by a new IT logistical system.

A theoretical military principle suggests that steady quantitative changes can lead to a sudden, qualitative leap. After many, many years of sustained focus to drive down F-35 costs, the program may be representative of that maxim and allow the Defense Department to fully realize the advantages of the F-35′s gamechanging technologies.

Steven P. Bucci is a visiting fellow at The Heritage Foundation. He previously served as a U.S. Army Special Forces officer and is a former deputy assistant secretary of defense for homeland defense. The Heritage Foundation takes no funding from any government. It does take donations from corporate entities, which average about 4 percent of their total funding in any given year. The think tank reports it does not take a position based on donations, nor do donors have editorial input..

https://www.defensenews.com/opinion/commentary/2020/09/01/f-35-program-costs-are-evolving-and-these-savings-matter/

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  • Tiger helos upgrade will replace verbal orders with digital ones

    June 12, 2018 | International, Aerospace, C4ISR

    Tiger helos upgrade will replace verbal orders with digital ones

    VERSAILLES, France ― Information technology firm Atos is in talks with Airbus Helicopters about installing its SICS battle management system on the Tiger Mk 3 attack helicopter, said Sylvain Gonnet, Atos project director. Atos developing the Scorpion Information Communication System, which will equip the French Army with the Bull battle management system intended to give a tactical overview, linking up platoon leaders to colonels. Atos expects to sign a contract with Airbus Helicopters this summer for a 12-month study to de-risk an installation of the Bull system on the Tiger. That study will help draw up a road map for equipping the attack helicopter with the system. Track our full coverage of Eurosatory here! SICS is designed to provide situation awareness, blue-force tracking and allow orders to be given by on-screen graphics rather than verbal orders, he said. Fitting SICS will be part of a midlife upgrade of the Tiger to the Mk 3 version. Belgium is closely tracking the SICS program. Officials there have signed a letter of intent on a €1.1 billion (U.S. $1.3 billion) acquisition of Griffon troop carriers and Jaguar reconnaissance and combat vehicles, which will be equipped with the battle management system. Atos signed in October 2016 a contract with an export client for its system. No further details were available. There is strong interest in battle management systems, with Britain and Germany looking to upgrade capabilities. Bull pitched its system to the U.K., which is looking to upgrade with the Morpheus tactical information and communication system. Other competitors in the market include Elbit Systems, Rheinmetall, Nexter and Danish company Systematic. Atos gave its presentation to the press May 16 ahead of the Eurosatory trade show, which runs June 11-15. The Tiger Mk 3 will be a midlife upgrade of the helicopter, which will be undertaken in cooperation with Germany. That modernization includes a new air-to-ground missile as well as linking up the helicopter more closely to the ground troops through the SICS. https://www.defensenews.com/digital-show-dailies/eurosatory/2018/06/08/tiger-helos-upgrade-will-replace-verbal-orders-with-digital-ones/

  • DSEI: Shoot and scoot: Industry answers call for more mobile firepower

    September 12, 2019 | International, Land

    DSEI: Shoot and scoot: Industry answers call for more mobile firepower

    By: Jen Judson LONDON — As the U.S. military and its European allies look to counter Russian capabilities observed against Ukraine in Crimea, countries are looking to move away from towed artillery systems to highly mobile mortar systems that pack a punch at greater range. The exposition floor at DSEI, a large defense trade show in London, was littered with examples of mobile mortar systems that are answering the call. “We're seeing the emergence of mobile mortars now due to changing threats and environments,” James Tinsley, a managing director at Avascent, told Defense News at the show. “Where U.S. and allied operations in Afghanistan and Iraq used largely static mortar and artillery emplacements at Forward Operating Bases, these sites are easily fixed, targeted and destroyed by more advanced conventional adversaries,” Tinsley said. “Those adversaries use unmanned aerial vehicles, electronic intelligence and counter-battery radars to quickly target and counter-fire on vulnerable artillery positions.” Militaries have increased their focus on mobile artillery solutions, as a result, Tinsley said, to include self-propelled howitzer being recapitalized with new systems like the Paladin M1299 Extended Range Cannon Artillery, Hanwha's K9, BAE Systems' Archer 155mm howitzer to name a few. And there's an effort to extend the range of rounds like the Nammo ramjet capability. Hammer of Thor BAE Systems showcased its CV90 Mjölner variant — Hammer of Thor — with a 120mm mortar system, which is about to be delivered to the Swedish Army after completing qualifications. The company is seeing a genuine requirement from customers because they are seeing the threat and so the company believes its system fits the bill due to its simplicity for the operator. Swedish Armed Forces Colour Sergeant Joakim Kylstad, a development officer at the Land Warfare Centre, said the system brings an increase in mobility and speed of firing and it can keep up with main battle tanks. The ability to shoot and move out of the way before an enemy can detect and return fire is critical, he added. And the 120mm's firepower and range are more effective than an 81mm mortar, Kylstad said. While this variant was specifically designed for the Swedish Army, there are a number of other countries interested in the platform, Dan Lindell, BAE Systems' director of combat vehicles in Sweden, said. The company has sent information on both the Mjölner variant and an advanced mortar system to the United States, but the two have very different price points, Lindell noted. The vehicle was delivered in record time to the Swedes. BAE fired the first shot from the variant just two-and-a-half months after signing a contract in December two years ago. BAE also brought its Archer system on an 8x8 truck. The system carries 21 rounds and can be fired in two-and-a-half minutes. Also packing a punch, Finnish defense company Patria displayed a 120mm Nemo turret on its 6x6 armored wheeled vehicle. While not integrated onto a vehicle at the show, German defense company Rheinmetall brought its 120mm Ragnarok mortar combat system intended for integration into combat vehicles. 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In a recent demonstration, an experienced artillery crew at Fort Campbell, Kentucky, showed the benefits of a system installed on a humvee versus a towed M119. Compared to the four minutes and 41 seconds an artillery crew of seven took to set up and first fire the system, the four person crew using the HMMWV Hawkeye system fired its first shot in one minute and 54 seconds after spending a day-and-a-half training to use it, Trinh said. In emergency situations, a two-person crew can set up and deploy the weapon. Additionally, the system can fire 24 rounds within three minutes from the time the vehicle stops, and by the time a counter-battery radar has time to find the system, it's already moving to its next firing position, he added. And towed-artillery crews can normally only break down and set up the system several times before it becomes physically exhausting. But the mobility and ease of use of the Hawkeye humvee system means the crew can keep going longer. The AM General system can also shoot in 360 degrees and is the only company worldwide with this capability. The rest of the systems out there can shoot in a forward-facing “wedge.” One of the U.S. Army's priorities is to increase protective mobile fire capability because of the threats observed by Russia on the battlefield in Ukraine, and the Army is evaluating systems including AM General's system. “Mobile, self-protected howitzers we believe are the future, not only in the Army but internationally,” Trinh said. Ditching towed systems The U.S. Army has recently completed an Army Requirements Oversight Council review on mobile, self-propelled artillery and language on the way forward is expected soon. The United Kingdom is also looking at the same thing seriously and has requirements for a 155mm system. But “I would say any country that has towed systems today and that really understands the survivability challenges of towed systems are looking in general terms at self-propelled systems,” Trinh noted. While not at the show, the company also has a 155mm system called Brutus on an FMTV chassis. The system doesn't just have to go on a humvee or FMTV either, Trinh said, but any vehicle in a country's inventory. Also taking up less of a footprint was British company Supacat's High Mobility Integrated Fires Capability with an 81mm mortar system on the back. The U.S. Army has several programs that increase the mobility of 120mm mortar systems from the Future Indirect Fire Turret (FIFT) program, the Armored Multipurpose Vehicle (AMPV) and work within the Next-Generation Combat Vehicle program. Several options are being demonstrated to the Army with Stryker for the FIFT program, with a target of installing on AMPV or the future Optionally Manned Fighting Vehicle. “Mortars offer significant firepower in lighter weight systems than self propelled howitzers, albeit at lower ranges. But they are a highly effective complement to other systems,” Tinsley noted. Most self-propelled mortars today are mounted in the hull of vehicles like AMPV or the Stryker combat vehicle. “These can be effective but they are slower to bring to bear, have an open roof, which is vulnerable to counter-fire and require a heavier vehicle to handle recoil or an expensive and complex recoil system,” Tinsley said. So turret-mounted systems are “coming into vogue now,” he said. “They offer high rates of fire, maintain crew protection and tightly integrate fire control or indirect and direct fire missions. Some have automatic loaders and other automation to drive even higher rates of fire.” The Army was moving in this direction back in the days of Future Combat Systems, but the program was cancelled with the rest of the program. The international market has been developing and adopting these systems more quickly, according to Tinsley, and it's likely that the providers with wares to show at DSEI are leading candidates for some of the things the U.S. Army is looking for, but will likely require U.S. production partners and integrators, according to Tinsley. https://www.defensenews.com/digital-show-dailies/dsei/2019/09/12/shoot-and-scoot-industry-answers-call-for-more-mobile-firepower

  • Is U.S. A&D Sector At Risk Of Chinese Investors Flooding In?

    June 4, 2020 | International, Aerospace

    Is U.S. A&D Sector At Risk Of Chinese Investors Flooding In?

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