October 25, 2018 | International, Aerospace
By: Stephen Losey
The Air Force, under fire for throwing down $1,280 apiece to replace in-flight reheating cups after their handles break, is pledging to use 3-D printing to get that replacement cost down to 50 cents.
But Sen. Chuck Grassley, R-Iowa, is still wondering why these pricey water heaters are necessary in the first place, and plans to keep pushing the Air Force to find cheaper waysto warm up their coffee.
The cups, which plug into outlets on cargo planes to reheat liquids such as water or coffee, have a faulty plastic handle that easily breaks when the cups are dropped. And because replacement parts for the cup are no longer made, the Air Force has had to order a whole new cup when the handle breaks.
In an Oct. 2 letter to Air Force Secretary Heather Wilson, Grassley said that 25 replacement cups, each costing roughly $1,280 each, have been bought this year alone, for a total of roughly $32,000. The 60th Aerial Port Squadron at Travis Air Force Base in California spent nearly $56,000 to replace broken cups over the past three years.
And the price is rising. Grassley noted that Travis said each cup cost taxpayers $693 in 2016.
“Paying nearly $700 for a single cup is bad enough, but it's simply beyond reason to continue to pay ever-increasing prices for something as simple as a coffee cup that is so fragile that it needs to be constantly replaced,” Grassley said. “This latest example of reckless spending of taxpayer dollars gives me no confidence that the Air Force is taking real steps to reduce wasteful spending practices.”
In an Oct. 17 letter to Grassley, Wilson said that “it is simply irresponsible to spend thousands of dollars on manufactured parts when we have the technology available to produce them ourselves,” once a supplier either stops producing those parts or goes out of business.
Wilson said that in July, she ordered a new Air Force Rapid Sustainment Office to be created to find ways to develop and deliver parts at a fraction of the cost of traditional manufacturing methods. This office has recently shown it can 3-D print replacement handles for the reheating cup for about 50 cents each.
Wilson told Grassley that this cup is specially manufactured to plug into aircraft systems, and because it connects to the aircraft, the replacements need to be certified as airworthy by the FAA.
This has driven up the cost of buying 391 of these cups since 2016 to $326,785, Wilson said, or about $836 apiece.
The water heaters are used on 59 KC-10s, 52 C-5s, and 222 C-17s, Wilson said. But with planes aging, and the average KC-10 at 34 years old, it's harder and harder to find replacement parts for those aircraft, she said.
And the price tag for raw materials for those parts is also increasing, Wilson said, with copper and chrome plating costs have increased 180 percent since 2016.
Wilson told Grassley that she and Chief of Staff Gen. Dave Goldfein have ordered the new sustainment office to look for items in the procurement process that it can self-produce, or other overpriced items that it can stop buying without hurting the Air Force's mission.
Grassley was dissatisfied with Wilson's response, and said he will keep digging.
“It leaves me with more questions,” Grassley said. “While I appreciate that the Air Force is working to find innovations that would help save taxpayer dollars, it remains unclear why it cannot find a cheaper alternative to a $1,280 cup. Government officials have the responsibility to use taxpayer dollars efficiently. Too often, that's not the case.”
The Air Force also said that Air Mobility Command is no longer buying the heaters for large transport aircraft as they try to find more cost-effective solutions.
May 25, 2023 | International, Other Defence
The Biden administration is asking Congress to make Australia and the U.K. eligible for U.S. Defense Production Act grants and loans as part of AUKUS.
July 6, 2020 | International, Aerospace
by Pat Host General Atomics Aeronautical Systems Inc (GA-ASI) in March and April 2020 demonstrated three expanded automatic take-off and landing capability (ATLC) enhancements for its MQ-9A Reaper medium-altitude, long-endurance (MALE) unmanned aerial vehicle (UAV). One improvement enables the aircraft to land at an alternate, or divert, airfield in which no ground control station (GCS) is present while also under satellite communication (satcom) control, GA-ASI announced on 25 June. With the divert landing enhancement, the remote pilot can enter the new landing area co-ordinates to automatically land at the selected location. The pilot can also overfly and self-survey the divert airfield's runway using the Reaper's multispectral electro-optical/infrared (EO/IR) sensor to obtain co-ordinates for an automatic landing. Once uploaded to the MQ-9A's mission profile, the Reaper's aircrew enables the ATLC system, which allows the aircraft to automatically manoeuvre itself into a landing pattern and make the automatic landing. This enhancement will enable operational Reapers to land at alternate airfields on their own because of poor weather, changing mission requirements, or damaged runways, GA-ASI president David Alexander said in a 25 June statement. GA-ASI demonstrated this aerial runway survey capability on 23-24 April at GA-ASI's Gray Butte flight operations facility near Palmdale, California, a company spokesman said on 29 June. The second enhancement expands the cross-wind limits of the MQ-9A. The third improvement increases the maximum landing weight for normal and emergency landings. The heavyweight landings were demonstrated throughout March and April at the Southern California Logistics Airfield in Victorville, California. https://www.janes.com/defence-news/news-detail/general-atomics-develops-mq-9-reaper-automatic-take-off-and-landing-enhancements
May 29, 2020 | International, Naval
By: Andrew Chuter LONDON — Spanish shipbuilder Navantia has formed a joint venture with Northern Ireland's Harland & Wolff to pitch for an upcoming program to build up to three logistics ships to support the Royal Navy's new Queen Elizabeth-class aircraft carriers. The Anglo-Spanish partnership, known as Team Resolute, has been announced as expectations grow that the British Ministry of Defence is preparing to reopen a competition to build two, or maybe three, ships capable of delivering ammunition, dry stores and spares in a requirement known as the Fleet Solid Support program. The MoD pulled the plug on the competition late last year claiming the bids did not represent value for money. With the competition poised to be restarted around September, Team Resolute is the first to show its hand. Navantia, one of Europe's leading shipbuilders, and Harland & Wolff have been working together for a while under a memorandum of understanding but the two have now firmed that up into a joint venture agreement as the MoD prepares to restart with a new procurement strategy. The third player in the Team Resolute line-up is British naval design company BMT. Although not a joint venture member, BMT will participate as a subcontractor providing the design. The company worked with Navantia in the original competition. The design house has built a reputation in recent years of providing designs to navies around the world, including oilers for Britain and multi-role logistics ships for Norway, both based on its AEGIR design. For Harland & Wolff, the Belfast yard famous for building the Titanic, it's the latest move in an effort to revive fortunes after the company almost went out of business last year before current owners InfraStrata acquired the operation. InfraStrata, a small British company looking to develop a huge underground gas storage facility just up the coast from Belfast, plans to use Harland & Wolff to undertake much of the fabrication work required on the energy program as well as seek to build a credible shipbuilding and support business. John Wood, CEO of InfraStrata, said the partnership with Navantia could open up the possibility of challenging a status quo which has seen BAE Systems and Babcock dominate the maritime sector here. “This partnership has the capability to disrupt the UK defence shipbuilding and through-life support duopoly that currently exists, as well as providing much needed competition in the defense sector to ensure optimum value for taxpayer money and guaranteed delivery," said Wood. “The Fleet Solid Support program gives us the opportunity to take the expertise in depth that Navantia and BMT have in order to put together a really strong offering based on a best-value-for-money strategy," he said in a telephone interview with Defense News. The yard only employs 130 people at present but Wood said there was plenty of expertise available not least among the 1,200 skilled staff who were laid off at Harland & Wolff prior to the InfraStrata acquisition. Navantia and a British group calling itself TeamUK – led by Babcock and including BAE Systems, Cammell Laird and Rolls-Royce – were the two contenders competing the final stages of the Fleet Solid Support program when the MoD called a halt to the competition amid a growing controversy over the fact that the competition had been opened to foreign bidders and not reserved for local companies. The British government claimed its was acting under European Union regulations as the support vessels were not warships. Britain has now left the European Union but remains subject to its rules and regulations while the two sides try to negotiate a trade deal. Now the MoD is preparing to recompete the requirement, which could be worth approaching $1.9 billion if all three ships are purchased for the Royal Fleet Auxiliary, the support arm of the Royal Navy. A spokesperson for TeamUK said the group was formed to deliver prosperity benefits for the local economy. “We look forward to understanding the updated requirements when the Ministry of Defence announces their future plans for this procurement process,” said the spokesperson. Babcock and BAE dominate the shipbuilding business in the UK and have significant contracts building the Type 31 and Type 26 frigate programs, respectively. Few outside the government know whether the new invitation to negotiate will leave the door open to foreign bidders and what the requirement will actually look like. Some analysts think the damage the Covid-19 crisis has done to the economy should rule out foreign bidders, giving priority to high local content to boost jobs and skills. The conundrum is, though, that as a result of the virus, the MoD is likely to have less money rather than more in future budget deliberations, putting even greater pressure on finding the best value for money solution. Wood says he is open-minded about which way the MoD jumps on the issue of foreign bidders. “Who knows where this will go. They are looking for value for money. What we are saying is they can have the best of both worlds with some outside influence from Navantia, a leading shipyard that has massive pedigree, and local company BMT supporting H&W, which has the best facilities for this kind of project in the UK. If we gear up for an international competition we are confident we can come through and put a credible bid on the table. If it's UK bidders only, we think we can do the same,” said Wood. Infrastrata's CEO said a manufacturing role for Navanti has not been ruled out. “There could be workshare going to Spain. There could be components or blocks coming from Spain, but the agreement we have is to do the majority of the work in the UK. It's really about coming up with a project that fits the delivery schedule. Until we get the timelines nothing is ruled in and nothing ruled out. The key fundamental is it's a British cooperation, with the ability to reach back into Navantia,” he said. The executive said the plan was to spread the work beyond Harland & Wolff into other parts of the UK. “We are looking at opportunities in the UK on fabrication. We may also look at another acquisition in the UK to spread the work wider,” he said. Save the Royal Navy, a well regarded online group campaigning to reverse the decline of the Britain's naval forces, speculated recently that rather than buying two or three large Fleet Solid Support ships the MoD may look at altering the requirement and buying several smaller, cheaper, multi-role logistics ships as part of a wider update to British maritime support requirements. https://www.defensenews.com/global/europe/2020/05/28/british-spanish-naval-team-gunning-for-another-go-at-revamped-uk-carrier-support-program/