2 mai 2022 | International, Aérospatial
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Why are we still teaching dope and fabric repair in a gigabyte world?
8 avril 2020 | International, Aérospatial
Opinion: Aerospace Manufacturing In Time Of COVID-19
Vivek Saxena
“You never know who's swimming naked until the tide goes out.”
I am reminded of Warren Buffett's words in the climate created by the coronavirus pandemic. Aerospace manufacturers that are lean, use enabling technologies and have a robust business continuity plan will stand tall in tough times. Conversely, inefficient companies that have ridden the gravy train of the aerospace supercycle will suffer.
I will share a few best practices that should help industry prepare for the long haul, using an admittedly unscientific survey of multiple manufacturers in various tiers to assess how the aerospace supply chain is coping with the triple whammy of reduced demand, weakened productivity and increased supply chain distress. I asked, how are they dealing with dwindling attendance, regulatory confusion and the decoupling of remote support staff from the production staff?
Leadership and communication matter more than ever. While liquidity remains the mantra, no factory can succeed without motivated employees. Shop floor attendance is dropping, depending upon the proximity to COVID-19 “hot spots” and, more important, the leadership's success in engaging with employees. We have already observed a 25% average drop in attendance at many suppliers.
On the other hand, Click Bond CEO Karl Hutter reports little impact and is even expecting a record month. He set up a mission control office early and deployed an intranet system to communicate with employees. He calls this a “high-fidelity single source of truth about our people and our operations.” Another innovation is mobile check-in/check-out for employees at each building, allowing for a quick triage if necessary. The CEO of a California forger reports a slight improvement in attendance despite the COVID-19 outbreak in the state, owing to “honest communication and employees taking pride in working at a designated critical service.”
The terms “critical infrastructure” and “essential business” have been thrown around without much explanation, sowing confusion among suppliers. Marotta Controls CEO Patrick Marotta took the lead in calming his suppliers. “Suppliers were especially appreciative when we communicated the [Defense and Homeland Security] memos classifying the defense industrial base as critical infrastructure,” Marotta said.
Lean enables social distancing. Plants with a deeper lean culture have already implemented manufacturing cells. Lean enables operators to run multiple machines in their dedicated cells with minimal interaction with other areas.
Consider Woodward's new plant in Rockford, Illinois, where instead of a large furnace, self-contained cells are situated with right-size furnaces. This design eliminates all unnecessary material and personnel movement at a shared service such as a large furnace. Additionally, closed-loop quality control preempts back-and-forth between inspectors and machinists.
Technology is a friend. Protolabs in Minnesota is a great example of digital manufacturing. Plants with lights-out machining capability can scale the technology across all shifts, filling in for absent employees. Machine monitoring and the Internet of Things are especially helpful for remote support staff. Shops with a higher degree of automation will obviously see less of an attendance impact. Data analytics dashboards are a great enabler for remote production meetings.
An OEM told us its supply chain organization was fully prepared to work remotely since its business continuity plan called for a system for executing and monitoring remote activities. A Tier 1 told us about a recent investment in information technology systems that is now paying off handsomely for remote operations.
Now is an opportunity to catch up and come out stronger. The industry will find a way, says Nycote President Marcie Simpson. She is “impressed with the level of communication and transparency. . . . It seems as though everyone is innovating ways to ensure supply chain continuity.”
The best-case scenario is that industry comes out of this crisis in about 12 months with moderately reduced demand and the Boeing 737 MAX back in service. The supply chain will then be functioning better, because the intervening period will have been used to catch up on past issues. For example, the engine supply chain can wrinkle out the kinks that have hobbled engine manufacturers. They can use the respite to address the early shop visit issues and develop much-needed repairs for new engines. Lower tiers would be well-advised to use this time to focus on operational excellence and technology implementation.
Vivek Saxena is the managing director at Advisory Aerospace OSC, a consultancy focused on operations and supply chain.
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Elbit Systems Awarded Contracts Worth $175 Million to Supply EW and DIRCM Self-Protection Suites to a NATO European Country
Haifa, Israel, December 10, 2024 – Elbit Systems Ltd. announced today that it was awarded two contracts with an aggregate value of approximately $175 million for the supply of EW...
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30 octobre 2020 | International, Aérospatial, Naval, Terrestre, C4ISR, Sécurité
Contract Awards by US Department of Defense - October 29, 2020
AIR FORCE The Boeing Co., Seattle, Washington, has been awarded a $342,120,528 firm-fixed-price modification (P00009) to contract FA8609-18-F-0006 for KC-46A Aircraft 3 and 4 for Japan. This modification provides for the exercise of an option for an additional quantity of two KC-46A Japan aircraft being produced under the basic contract. Work will be performed in Everett, Washington, and is expected to be completed June 30, 2023. Foreign Military Sales funds in the full amount are being obligated at the time of award. The total cumulative face value of this contract is $800,972,411. Air Force Life Cycle Management Center, Wright-Patterson Air Force Base, Ohio, is the contracting activity. The Raytheon Co., Tucson, Arizona, has been awarded a $192,000,000 indefinite-delivery/indefinite-quantity contract for Advanced Medium Range Air-to-Air Missile (AMRAAM) field team and lab support. This contract provides support for the AMRAAM system development test activities to include laboratory management, field-team test support, testing and analysis. Work will be performed in Tucson, Arizona; Fort Worth, Texas; St. Louis, Missouri; Seattle, Washington; Edwards Air Force Base, California; Hill AFB, Utah; and Eglin AFB, Florida, and is expected to be completed Sept. 30, 2030. This award is the result of a sole-source acquisition. Fiscal 2020 research, development, test and evaluation (RDT&E) funds in the amount of $479,372; and fiscal 2021 RDT&E funds in the amount of $800,000 are being obligated at the time of award. The Air Force Life Cycle Management Center, Eglin AFB, Florida, is the contracting activity (FA86785-21-D-0030). Northrop Grumman Systems Corp., Northridge, California, has been awarded a $75,006,130 indefinite-delivery/indefinite-quantity, requirements contract for common munition built-in-tester reprogramming equipment (CMBRE) system. This contract provides for the program management support, sustaining engineering, repairs, consumable parts depot, and production of CMBRE systems, initial spares kits and associated items belonging to the CMBRE configuration. Work will be performed in Northridge, California, and is expected to be completed Oct. 29, 2026. This award is the result of a sole-source acquisition. Fiscal 2021 operations and maintenance funds will be used and obligated via an individual delivery order against the contract as requirements are made known. The Air Force Life Cycle Management Center, Robins Air Force Base, Georgia, is the contracting activity (FA8533-21-D-0001). ARMY Eli Lilly and Co., Indianapolis, Indiana, was awarded a $312,500,000 firm-fixed-price contract for procurement of monoclonal antibody therapeutic LY-CoV555. Bids were solicited via the internet with one received. Work will be performed in Indianapolis, Indiana, with an estimated completion date of June 30, 2021. Fiscal 2021 Coronavirus Aid, Relief, and Economic Security (CARES) Act funds in the amount of $312,500,000 were obligated at the time of the award. U.S. Army Contracting Command, Aberdeen Proving Ground, Maryland, is the contracting activity (W911QY-21-C-0016). (Awarded Oct. 27, 2020) Astrazeneca Pharmaceuticals LP, Wilmington, Delaware, was awarded a $286,927,159 firm-fixed-price contract for the delivery of 200 million doses of AZD1222 vaccine for COVID- 19. Bids were solicited via the internet with one received. Work will be performed in West Chester Township, Ohio; and Albuquerque, New Mexico, with an estimated completion date of June 30, 2021. Fiscal 2021 other procurement (Army) funds in the amount of $286,927,159 were obligated at the time of the award. U.S. Army Contracting Command, Newark, New Jersey, is the contracting activity (W15QKN-21-C-0003). (Awarded Oct. 28, 2020) DEFENSE FINANCE AND ACCOUNTING SERVICE KPMG LLP, McLean, Virginia, is being awarded a maximum $224,033,259 labor hour contract for audit services for the Department of Defense Office of Inspector General audits of the Army financial statements. Work will be performed in McLean, Virginia, with an expected completion date of Dec. 31, 2021. The contract has a one-year base period with four individual one-year option periods, and is the result of a competitive acquisition for which three quotes were received. Fiscal 2021 operations and maintenance (Army) funds in the amount of $43,696,323 are being obligated at the time of the award. The Defense Finance and Accounting Service, Contract Services Directorate, Columbus, Ohio, is the contracting activity (HQ0423-21-F-0005). Ernst and Young LLP, New York, New York, is being awarded a maximum $98,142,615 labor hour contract for audit services for the Department of Defense Office of Inspector General audits of the Defense Logistics Agency (DLA) financial statements, with an expected completion date of Dec. 31, 2021. The contract has a one-year base period with four individual one-year option periods, and is the result of a competitive acquisition for which two quotes were received. Subject to availability of funding, fiscal 2021 operations and maintenance (DLA) funds in the amount of $18,838,861 will be obligated when funds are available for this contract. The Defense Finance and Accounting Service, Contract Services Directorate, Columbus, Ohio, is the contracting activity (HQ0423-21-F-0010). DEFENSE LOGISTICS AGENCY WGL Energy Services Inc., Vienna, Virginia (SPE604-21-D-8005, $84,270,116); Reliant Energy Northeast LLC, Houston, Texas (SPE604-21-D-8004, $48,256,472); AEP Energy Inc., Chicago, Illinois (SPE604-21-D-8000, $15,924,871); MP2 Energy NE LLC, The Woodlands, Texas (SPE604-21-D-8003, $15,124,148); and Dynegy Energy Services (East) LLC, Cincinnati, Ohio (SPE604-21-D-8006, $9,060,198), have each been awarded a firm-fixed-price, requirements-type contract under solicitation SPE604-20-R-0408 to supply and deliver retail electricity and ancillary/incidental services. These were competitive acquisitions with nine responses received. They are two-year contracts with no option periods. Locations of performance are Illinois, Pennsylvania, Texas, Washington, D.C., Maryland, New Jersey, Virginia, Maryland and Ohio, with a Dec. 31, 2022, performance completion date. Using customers are Army, Navy, Air Force, Marine Corps, Army Reserve, Argonne National Laboratory, Bettis Atomic Power Laboratory, U.S. National Arboretum, Naval Research Laboratory, National Institutes of Health, Department of Veterans Affairs, Johns Hopkins Applied Physics Laboratory, Communication Support System Group, National Agricultural Library, Army Corps of Engineers, Defense Intelligence Agency, Defense Information Systems Agency, Defense Logistics Agency, Defense Contract Management Agency and other federal civilian agencies. Using customers are solely responsible for funding this contract and vary in appropriation type and fiscal year. The contracting activity is the Defense Logistics Agency Energy, Fort Belvoir, Virginia. Raytheon Co., Marlborough, Massachusetts, has been awarded a $9,455,861 firm-fixed-price delivery order (SPRMM1-21-F-DK02) against five-year basic ordering agreement SPRMM1-18-G-DK01 for electronic switches. This was a sole-source acquisition using justification 10 U.S. Code 2304 (c)(1), as stated in Federal Acquisition Regulation 6.302-1. This is a 35-month contract with no option periods. Location of performance is Massachusetts, with a Sept. 30, 2023, performance completion date. Using military service is Navy. Type of appropriation is fiscal 2021 Navy working capital funds. The contracting activity is the Defense Logistics Agency Land and Maritime, Mechanicsburg, Pennsylvania. (Awarded Oct. 27, 2020) Raytheon Co., Tucson, Arizona, has been awarded a maximum $9,008,686 firm-fixed-price, one-time buy, requirements contract for cooler reservoirs used in the Air to Air Stinger weapon system parts. This was a sole-source acquisition using justification 10 U.S. Code 2304 (c)(1), as stated in Federal Acquisition Regulation 6.302-1 (a)(2). This is a 29-month contract with no option periods. Locations of performance are Arizona and India, with a Nov. 30, 2022, performance delivery date. Using military service is Army. Type of appropriation is fiscal 2021 Army working capital funds. The contracting activity is the Defense Logistics Agency Aviation, Redstone Arsenal, Alabama (SPRRA2-20-C-0039). Burlington Industries LLC, Greensboro, North Carolina, has been awarded a maximum $8,134,668 modification (P00006) exercising the second one-year option period of a one-year base contract (SPE1C1-19-D-1112) with four one-year option periods for wool, serge, sponged mothproof cloth. This is a firm-fixed-price, indefinite-delivery/indefinite-quantity contract. Location of performance is North Carolina, with a Nov. 4, 2021, ordering period end date. Using military service is Navy. Type of appropriation is fiscal 2021 through 2022 defense working capital funds. The contracting activity is the Defense Logistics Agency Troop Support, Philadelphia, Pennsylvania. NAVY Bowen Engineering Corp., Indianapolis, Indiana, is awarded an $83,424,684 firm-fixed-price contract for construction of an underwater launch test facility at Naval Support Activity, Crane, Indiana. The work to be performed provides construction of a new underwater launch test facility, to include a launch test pit, operational support building, warehouse building, water treatment building, mechanical and electrical building, waste staging area, electrical substation and other site improvements. This contract contains an option which, if exercised, would increase the cumulative contract value to $84,624,684. Work will be performed in Crane, Indiana, and is expected to be completed by August 2022. Fiscal 2020 research, development, test and evaluation (Navy) funds in the amount of $3,882,001 will be obligated at time of award and will expire at the end of the current fiscal year. This contract was competitively procured via the beta.SAM.gov website, with five proposals received. The Naval Facilities Engineering Command Mid-Atlantic, Norfolk, Virginia, is the contracting activity (N40085-21-C-0009). Lockheed Martin Corp., Lockheed Martin Aeronautics Co., Fort Worth, Texas, is awarded a $73,844,598 modification to previously awarded cost-plus-incentive-fee contract N00019-20-C-0037. This contract modification exercises an option to provide continued F-35 development lab infrastructure activities as well as recurring administration, maintenance and preparation of the F-35 laboratories to test developed configurations across the F-35 platform. Work will be performed in Fort Worth, Texas, and is expected to be completed in October 2021. Fiscal 2021 operations and maintenance (Air Force) funds in the amount of $15,128,657; fiscal 2021 operations and maintenance (Navy) funds in the amount of $7,564,329; fiscal 2021 operations and maintenance (Marine Corps) funds in the amount of $7,564,329; and non-Department of Defense participant funds in the amount of $6,664,984 will be obligated at time of award, $30,257,315 of which will expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Maryland, is the contracting activity Dyncorp International LLC, Fort Worth, Texas, is awarded a $60,040,851 modification (P00046) to previously awarded firm-fixed-price, cost-plus-fixed-fee, cost reimbursable contract N68936-17-C-0052. This modification exercises an option to provide organizational level aircraft maintenance and logistics support on aircraft, systems, subsystems, aircrew systems, search and rescue equipment and support equipment for P-3 Orion, C-130 Hercules, F/A-18 Hornet, E/A-18 Growler, AV-8B Harrier II, H-60 Seahawk and E-2D Hawkeye aircraft in support of the Naval Test Wing Pacific Command. Work will be performed in China Lake, California (50%); Point Mugu, California (40%); Hickam Air Force Base, Hawaii (2%); Naval Air Station, Lemoore, California (2%); Patrick Air Force Base, Florida (1%); Holloman Air Force Base, New Mexico (1%); Naval Air Station, Patuxent River, Maryland (1%); Marine Corps Air Station, Yuma, Arizona (1%); Marine Corps Air Station, Miramar, California (1%); and North Island, California (1%), and is expected to be completed in October 2021. Working capital (Navy) funds in the amount of $46,709,814 will be obligated at time of award, none of which will expire at the end of the current fiscal year. The Naval Air Warfare Center, Weapons Division, China Lake, California, is the contracting activity. Aircraft Readiness Alliance LLC,* Anchorage, Alaska, is awarded a $56,339,955 modification (P00016) to previously awarded cost-plus-fixed-fee contract N68936-17-C-0081. This modification exercises an option to provide depot level maintenance services for aircraft, aircraft engines, associated systems, equipment, components and materials. These services may involve rework of existing aviation end items, systems and components and the manufacture of items and component parts that are otherwise not available, modernization, conversion, in-service repair and disassembly for AV-8B, C-130, C-2, E-2, EA-6B, F/A-18, H-1, H-53, H-60, MQ-8, P-3, P-8, F-35 and V-22 aircrafts in support of Fleet Readiness Center Southwest. Work will be performed in San Diego, California (79.5%); Lemoore, California (8.5%); Camp Pendleton, California (3.4%); Yuma, Arizona (2.4%); Miramar, California (2.2%); Whidbey Island, Washington (1.7%); Kaneohe Bay, Hawaii (1%); Nellis, Nevada (1%); and Fallon, California (0.3%), and is expected to be completed in October 2021. Fiscal 2021 working capital (Navy) funds in the amount of $20,073,043 will be obligated at time of award, none of which will expire at the end of the current fiscal year. The Naval Air Warfare Center, Weapons Division, China Lake, California, is the contracting activity. Vigor Marine LLC, Portland, Oregon, is awarded a $17,861,520 modification to previously awarded contract N00024-19-C-4447 to support USS Chosin (CG 65) extended dry-docking selected restricted availability. This modification will provide production work in the superstructure for various interior spaces to USS Chosin (CG 65) during the performance of the extended availability at Vigor Shipyard, Seattle, Washington. Work will be performed in Seattle, Washington, and is expected to be completed by October 2021. Fiscal 2021 operations and maintenance (Navy) funding in the amount of $17,861,520 will be obligated at the time of award and will expire at the end of the current fiscal year. The Puget Sound Naval Shipyard and Intermediate Maintenance Facility, Everett, Washington, is the contracting activity. Detyens Shipyard Inc., Charleston, South Carolina, is awarded a $10,884,056 firm-fixed-price contract for a 75-calendar day shipyard availability. The work to be performed provides for services for the post shakedown availability and dry-docking of the expeditionary fast transport USNS Puerto Rico (T-EPF 11). The contract also contains nine unexercised options, which if exercised, would increase cumulative contract value to $13,039,037. Work will be performed in Charleston, South Carolina, and is expected to be completed by April 2021. Fiscal 2021 working capital contract funds (Navy) in the amount of $10,884,056 are obligated on this award and will not expire at the end of the current fiscal year. This contract was competitively procured via the beta.SAM.gov website, with two proposals received. The Military Sealift Command, Norfolk, Virginia, is the contracting activity (N32205-20-C-4088). Lockheed Martin Rotary and Mission Systems, Syracuse, New York, is awarded a $7,659,000 cost-plus incentive-fee modification to previously awarded task order N00024-19-F-6201 under indefinite-delivery/indefinite-quantity contract N00024-19-D-6200 for the design, prototyping and qualification testing for the Technical Insertion-20 AN/BLQ-10 electronic warfare system. Work will be performed in Syracuse, New York, and is expected to be completed by February 2021. Fiscal 2021 research, development, test and evaluation (Navy) in the amount of $7,659,000 will be obligated at time of award and will not expire at the end of the current fiscal year. The Naval Sea Systems Command, Washington Navy Yard, Washington, D.C., is the contracting activity (N00024-19-D-6200). *Small business https://www.defense.gov/Newsroom/Contracts/Contract/Article/2399096/source/GovDelivery/