October 19, 2020 | International, Aerospace, Naval
Marcus Weisgerber
The U.S. Army has stopped accepting Apache helicopters from Boeing after the company found that an employee kept “improper” records concerning parts installed on the aircraft.
It's the latest quality-control issue to bedevil America's largest planemaker, which is trying to shift its company's culture and repair its public image after two deadly airliner crashes and a production line that left tools and trash inside new tanker aircraft.
“At this time the Army is still conducting a comprehensive review of a number of Boeing processes, production, and manufacturing plans for critical safety items applicable to all AH-64E aircraft production,” Lt. Col. Brandon Kelley, an Army spokesman, said in an emailed statement.
When it learned of “improper record keeping” at its AH-64 Apache factor in Mesa, Arizona, Boeing “immediately notified the Army,” Steve Parker, vice president and general manager of Boeing Vertical Lift, said in a statement provided by a company spokesman.
“Boeing and the government are jointly reviewing our Mesa quality management processes and procedures,” Parker said. “Flight operations and deliveries will resume when Boeing and the Army are satisfied this issue has been resolved and appropriate corrective action plans have been implemented.”
Boeing no longer employs the worker who kept the improper records, according to a person with knowledge of the issue.
Boeing's Mesa operation builds new Apaches and overhauls old ones with more modern equipment — a process known as remanufacturing. The company continues to build aircraft amid the delivery stoppage, an industry source said.
“The Army will begin acceptance of aircraft once conditions have been satisfied to ensure production processes meet standards for safety and quality and the potential for future quality escapes has been fully mitigated,” Kelley said. “The Army will continue to work with Boeing in reviewing their quality processes and manufacturing of critical safety items and recommend changes as necessary to prevent future delivery of non-conforming product.”
Kelley said that soldiers' lives were not put at risk by the issues.
It's not the first time the Army has suspended Apache deliveries. From March to August 2018, the service halted acceptances after finding a flaw in a part that holds the helicopter's rotors to the aircraft.
Boeing quality-control practices have been called into question by both the commercial industry and the military. The Federal Aviation Administration is investigating potential manufacturing issues on 787 Dreamliner aircraft.
The U.S. Air Force had to halt deliveries of KC-46 tankers on numerous occasions after military inspectors found trash, parts, and tools left inside the aircraft. In March 2019, Will Roper, the head of Air Force acquisition, blamed the company's assembly line culture for the issues.
The coronavirus pandemic has only made things worse for Boeing and its suppliers as air travel evaporates and airlines cancel plane orders. Earlier this year, executives said the company's $34 billion defense business would outperform its typically lucrative commercial business for the first time in more than a decade.
Coronavirus-related factory shutdowns and production slowdowns started taking a toll on Boeing's defense business in the spring. Boeing delivered 54 fewer military aircraft and satellites so far this year when to the first three quarters of 2019, a 31 percent decline, according to company data.
This year, Boeing has delivered 10 KC-46 tankers, less than half of the 21 delivered through the third quarter of 2019.
November 15, 2023 | International, Aerospace
Huntsville, Ala., November 14, 2023 /PRNewswire/ -- Lockheed Martin (NYSE: LMT) today opened a $16.5M engineering facility at its Huntsville campus, introducing more capabilities for missile defense innovation in North...
January 21, 2020 | International, Aerospace
This is an abbreviated article based on the 1200+ word article ‘Can Surging Demand For New Fighters Create New-Generation Momentum?' from Aviation Week & Space Technology's Aerospace 2020 issue. The world's fighter market will thrive in 2020. A long-repressed call to replace aging fighter fleets around the globe is finally gaining momentum, as overall defense spending levels continue to rise. A sharp growth spurt in fighter output in 2020 will revive decades-old production models that not long ago either seemed to be winding down or dormant, and will fuel investments in new long-range weapons, offensive electronic warfare, seamless connectivity, improved sensors and other new capabilities. The world's fighter community also will seek to clarify and define a new generation of tactical combat aircraft systems after 2030. As these programs come into sharper focus, the pressure will grow on industry, particularly in the U.S. and UK, to break from the traditional business model. As military officials become impatient with development schedules measured in decades, support is growing for acquisition policies that foster greater levels of competition by transferring ownership of the underlying technology to the government and away from the original equipment manufacturers. More impressively, the growth spurt in 2021 is expected even as the growth rate for the F-35 program begins to slow down, with the single-engine fighter family's share of the Western fighter market falling to 57% in 2021 from 65% in 2020. The slack will be picked up mainly by another U.S. company. Boeing's share of the overall fighter market will rise to 19% in 2021 from 12% in 2020, as the U.S. Air Force revives F-15EX deliveries and the Navy receives the first F/A-18E/F Block III. For the first time in nearly three decades, it is a good time to be in the fighter business. The market for new deliveries shrank dramatically after the Cold War and never regained momentum as production ramp-ups were prolonged and in some cases strangled. The tide has turned since 2017 especially as the market's most dominant player, the Lockheed Martin F-35, finally began a steep climb to full-rate production in 2023. https://aviationweek.com/defense-space/z/worlds-fighter-market-set-thrive-2020?elq2=064db0d3873a4d659f22c8952ec14826
February 21, 2020 | International, Aerospace, C4ISR
February 19, 2020 - The FAA selected Thales secondary radar technology to support the Mode S Beacon Replacement System contract, being delivered with Leidos. Under the contract, Thales will supply up to 142 secondary surveillance radars to support Air Traffic Control management. The number of aircraft flying is on track to double by 2036, which is leading to an increase in complexity. Reliable, strong performing radars, capable of detecting, measuring precisely the position of an aircraft and allowing rapid and secure exchange of data is crucial. The Thales secondary surveillance radar is capable of providing surveillance and specific aircraft information necessary to support Air Traffic Control (ATC) automation in all traffic environments. The modern Mode S radar system will help the FAA increase operational availability and performance of the system, support common and consistent interface requirements, and provide a modern system that complies with current FAA Security Standards. Relying on Thales's expertise in air surveillance, with 700 Air Traffic Control (ATC) radars in more than 70 countries worldwide, the FAA will deploy a state-of-the-art radar meeting strict technical requirements. Under the MSBRS contract, Leidos and Thales will perform program management, systems engineering, design and development, system test and evaluation, training, production and site implementation. “Thales has been a great collaborator and we are thrilled to execute the FAA's MSBRS Program alongside their team,” said Fran Hill, Senior Vice-President and Operations Manager of Transportation Solutions with Leidos. “Leidos and Thales have formed an outstanding working relationship, and we look forward to building upon that relationship and delivering the latest technology to the FAA.” “This award is the result of strong team dedication and involvement between Leidos and Thales in the US and France. With our trusted and reliable solution, the FAA will benefit from secondary radar adapted to its critical needs.” Serge Adrian, Senior Vice-President Surface Radars, Thales. Documents • PR_20200220_The Federal Aviation Administration selects Thales Secondary Radar Technology for the Mode S Beacon Replacement System contract • CP_200220_La FAA sélectionne les radars secondaires de Thales pour amélio Contact Maria Mellouli, Media relations, Defence and Civil Aerospace Tel.:+33(0)1 57 77 84 57 maria.mellouli@thalesgroup.com View source version on Thales: https://www.thalesgroup.com/en/group/journalist/press-release/federal-aviation-administration-selects-thales-secondary-radar